Polaris RZR 900 2016 Service Manual

6.14
9926814 R08 - 2015-2016 RZR 900 2016 RZR S 1000 Service
Manual
© Copyright Polaris Industries Inc.
TRANSMISSION DISASSEMBLY
NOTE
Refer to the exploded view at the end of this chapter as
a reference.
1. Place transmission in High gear before disassembly.
2. Drain and properly dispose of the transmission
lubricant (see Chapter 2).
3. Remove the bell crank nut
q
and bell crank
w
.
4. Remove E-clip
e
that retains spring and flat washers
r
and gear switch
t
. Remove the switch.
5. Remove the sector cover bolts
y
and remove the
sector cover
u
.
NOTE
Removal can be aided by using your thumbs to press in
on the shafts while pulling out the cover with your
fingers.
6. Remove the compression spring
i
.
7. Remove the detent star
o
. Note how the detent star
fits onto the splined shaft with the raised edge facing
outward for reassembly.
8. Remove the spacer
a
.
9. Remove the shift shaft
s
, detent pawl
d
and the shift
sector gears
f
and
g
.
NOTE
Note the timing marks on the shift gears for reassembly
purposes.
10.Remove the O-rings
h
from each shaft and discard.
Use new O-rings upon assembly.
11. Remove all the transmission case bolts. Using suit-
able pry bars, remove the cover using the designated
pry points (indicated by the black arrows in the illus-
tration below).
CAUTION
Do not pry on case sealing surfaces.
Use only the designated pry points on the
transmission.
TRANSMISSION

Polaris RZR 900 2016 Specifications

General

Brand	Polaris
Model	RZR 900 2016
Category	Offroad Vehicle
Language	English