Polaris RZR 900 2016 Service Manual

5
9926814 R08 - 2015-2016 RZR 900 2016 RZR S 1000 Service
Manual
© Copyright Polaris Industries Inc.
5.29
Clutch Bushing Tool Kit - 2201379
ITEM PART # TOOL DESCRIPTION
q
5132027 Puller Tool
r
5132501 Puller Nut
y
5132029
Main Adapter
u
5132028
Bushing Removal Tool
Bushing Replacement Kit - 2871226
ITEM PART # TOOL DESCRIPTION
w
5020628
P-90 Drive/Driven Clutch
Bushing Install Tool
e
5020629
Drive Clutch Cover Bushing
Removal/Installation Tool
t
5020631
P-90 Driven Clutch Cover
Bushing Removal Tool
i
5020632
Main Puller Adapter
o
5010279
Adapter Reducer
a
5020633
Number Two Puller Adapter
NOTE
Bushings are installed at the factory using Loctite® 648.
In order to remove bushings it will be necessary to
apply heat evenly to the area around each bushing.
Clean all residual Loctite® from bushing bore prior to
installing new bushing.
CLUTCH BUSHING REMOVAL
1. Remove the driven clutch as previously outlined.
2. Install the handle end of the Piston Pin Puller
securely into the bench vise and lightly grease puller
threads.
Piston Pin Puller:
2870386
3. Remove nut from piston pin puller rod and set aside.
4. Install main puller adapter
i
onto puller.
5. Install adapter reducer
o
.
6. Using a hand held propane torch, apply heat around
outside of bushing until tiny smoke tailings appear.
7. Flip sheave over so bushing faces downward and
install onto puller.
8. Install bushing removal tool
t
.
PVT SYSTEM

Polaris RZR 900 2016 Specifications

General

Brand	Polaris
Model	RZR 900 2016
Category	Offroad Vehicle
Language	English