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7.10

9926814 R08 - 2015-2016 RZR 900 2016 RZR S 1000 Service

Manual

DRIVE SHAFT

FRONT HALF SHAFT REMOVAL

1. Elevate front of vehicle and safely support machine

under the frame area.

WARNING

Serious injury may result if machine tips or falls. Be

sure machine is secure before beginning this service

procedure. Wear eye protection when removing

bearings and seals.

2. Remove the four wheel nuts and remove the front

wheel.

3. Remove the cotter pin

and loosen the front wheel

hub castle nut

. Remove the nut, and cone washers

from the front wheel hub assembly.

4. Remove and discard the two front brake caliper

mounting bolts and remove the caliper from the brake

disc (see Chapter 9 – Front Caliper / Pad Removal,

page 9.17).

CAUTION

Do not hang the caliper by the brake line. Use wire to

hang caliper to prevent damage to the brake line.

5. Remove the front wheel hub assembly.

6. Remove and discard the upper and lower ball joint

pinch bolts

and nuts.

7. Using a soft faced hammer, lightly tap on the bearing

carrier while removing the upper ball joint end.

8. Remove the drive shaft from the front bearing carrier.

9. With a short, sharp jerk, remove drive shaft from the

front gearcase.

FINAL DRIVE

Polaris RZR 900 2016 Service Manual

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