Polaris RZR 900 2016 Service Manual

7
9926814 R08 - 2015-2016 RZR 900 2016 RZR S 1000 Service
Manual
© Copyright Polaris Industries Inc.
7.5
5. Install front wheel hub assembly
w
, cone washers
w
,
and hand tighten the castle nut. Install washers with
domed side out.
6. Install new brake caliper mounting bolts and torque to
specification.
TORQUE
Front Caliper Mounting Bolts:
30 ft-lb (42 Nm)
CAUTION
New bolts have a pre-applied locking agent which is
destroyed upon removal. Always use new brake caliper
mounting bolts upon assembly.
7. Install the steering tie rod end
r
onto the front
bearing carrier.
NOTE
Refer to the photo below to ensure proper placement of
the tie rod end.
8. Torque the tie rod end fastener
t
to specification and
install a new cotter pin.
TORQUE
Tie Rod End Fastener:
30 ft-lbs (41 Nm) + 90°
9. Torque wheel hub nut
y
to specification and install a
new cotter pin
u
. Tighten nut slightly if necessary to
align cotter pin holes. Bend both ends of cotter pin
around end of spindle in different directions.
TORQUE
Wheel Hub Castle Nut:
180 ft-lbs (244 Nm)
10.Install wheel and four wheel nuts. Torque wheel nuts
to specification.
TORQUE
Wheel Nuts:
Aluminum: 120 ft-lbs (163 Nm)
Steel: 60 ft-lb (81 Nm)
11. Rotate wheel and check for smooth operation.
FINAL DRIVE

Polaris RZR 900 2016 Specifications

General

Brand	Polaris
Model	RZR 900 2016
Category	Offroad Vehicle
Language	English