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9926814 R08 - 2015-2016 RZR 900 2016 RZR S 1000 Service

Manual

9.15

New Pad Installation

1. Install new pads and assemble the caliper with one

shim.

2. Measure gap for the brake disc and compare to gap

specification. Disassemble and add shim(s) between

thrust washer and the inside brake pad as needed to

close the gap to .207-.217″ (5.25-5.51 mm).

3. Once you have determined the correct amount of

shims to use, reassemble the caliper and apply an

Anti-Seize Lubricant to the thrust washer and shims.

4. Torque the caliper assembly bolts to specification.

TORQUE

Parking Brake Caliper - Assembly Bolts:

37 ft-lb (50 Nm)

5. Ensure the parking brake assembly functions

properly by actuating the lever. Install the mounting

sleeves (D) before installation.

Brake Caliper Installation

1. Install the parking brake caliper over the brake disc.

Align the caliper mounting sleeves with the holes in

the mount bracket.

2. Install and tighten the two caliper mount / shift cable

bracket fasteners to specification.

TORQUE

Parking Brake Caliper - Mount Bracket Bolts:

37 ft-lb (50 Nm)

3. Install the cable, pin and clip pin. Test the park brake

for proper function.

BRAKE SYSTEM

Polaris RZR 900 2016 Service Manual

Questions and Answers: