Polaris RZR 900 2016 Service Manual

IX
9926814 R08 - 2015-2016 RZR 900 2016 RZR S 1000 Service
Manual
© Copyright Polaris Industries Inc.
IX.1
A
Air Box
Assembly View ......................................................2.12
Air Filter
Assembly View ......................................................2.12
Service ................................................................ 2.11
Air Intake Duct
Inspection.............................................................2.11
Assembly View (front) ................................................8.15
Authorization
Reflash ................................................................4.46
AWD
Break-Out Diagram............................................... 11.37
Diagnosis .............................................................7.24
Operation .............................................................7.23
AWD/2WD Switch ................................................... 11.12
AWD/2WD/Turf Switch ............................................. 11.13
B
Balance Shaft
Installation ...................................................3.72, 3.129
Removal / Inspection...................................... 3.55, 3.111
Ball Joint
Installation ............................................................8.18
Removal...............................................................8.18
Battery
Charging ..............................................................2.35
Charging / Off Season Storage..................................2.35
Installation .......................................................... 11.19
Load Test ........................................................... 11.20
Maintenance .........................................................2.35
Removal............................................................. 11.19
Tester ................................................................ 11.21
Bearing Carrier
Installation (front) .................................................... 7.4
Installation (rear) ..................................................... 7.8
Removal (front) ....................................................... 7.3
Removal (rear)........................................................ 7.6
Belt Inspection ..........................................................5.13
Belt Installation (EBS) ................................................5.13
Belt Installation (non-EBS) ..........................................5.13
Belt Removal (EBS) ...................................................5.11
Belt Removal (non-EBS) .............................................5.12
Bleeding
Cooling System......................................................3.16
Body / Frame
Cab Frame Assembly..............................................10.4
Cab Frame Assembly - 4 900 ....................................10.5
Dash / Instruments .................................................10.8
Doors - (4 seat) ......................................................10.7
Doors (2 seat)........................................................10.6
Floor Rocker Panels ............................................. 10.14
Floor Rocker Panels - 4 900 ................................... 10.15
Hood / Front Body ..................................................10.9
Rear Bumper....................................................... 10.17
Rear Cargo Box / Fenders...................................... 10.16
Seats................................................................. 10.12
Seats - Rear........................................................ 10.13
Body/Frame
Torque Specifications ..............................................10.2
Brake
Light Switch ........................................................ 11.11
Brake System
Brake Hose and Fitting Inspection..............................2.34
Brakes
Bleeding / Fluid Change............................................ 9.8
Brake Burnishing Procedure ............................. 9.24, 9.31
Brake Fluid Inspection .............................................2.34
Brake Pad / Disc Inspection ......................................2.34
Brake Pedal Installation ............................................ 9.8
Brake Pedal Removal............................................... 9.8
Brakes Lock ..........................................................9.32
Caliper Assembly (Front) .........................................9.20
Caliper Assembly (rear) ...........................................9.28
Caliper Assembly View (Front) ..................................9.18
Caliper Assembly View (Rear)...................................9.26
Caliper Disassembly (Front) .....................................9.19
Caliper Disassembly (rear) .......................................9.27
Caliper Inspection (Front).........................................9.20
Caliper Inspection (Rear) .........................................9.27
Disc Inspection (Front) ............................................9.21
Disc Inspection (Rear) .............................................9.29
Disc Replacement (Front) ........................................9.22
Disc Replacement (Rear) .........................................9.29
Disc Runout (Front) ................................................9.22
Hydraulic Brake System Operation.............................. 9.4
Master Cylinder Installation ....................................... 9.6
Master Cylinder Removal .......................................... 9.6
Overheating ..........................................................9.32
Pad Assembly / Installation (Front) .............................9.23
Pad Assembly / Installation (Rear) .............................9.30
Pad Inspection (Rear) .............................................9.28
Pad Removal (Rear) ...............................................9.25
Pedal Vibration ......................................................9.32
Performance Issues ................................................9.32
Removal (Front) .....................................................9.17
Special Tools................................................... 9.3, 10.2
Thickness (Front) ...................................................9.21
Torque Specifications ............................................... 9.3
Troubleshooting Brake Noise ....................................9.32
Break Even Test...................................................... 11.16
Break-In Period.......................................................... 2.3
Break-Out Diagram
AWD.................................................................. 11.37
Cooling System.................................................... 11.38
Differential Circuit ................................................. 11.42
EPS .................................................................. 11.39
Key On Power ..................................................... 11.45
Lighting .............................................................. 11.40
Speed Sensor ..................................................... 11.43
Starting System ................................................... 11.41
Unswitched Power................................................ 11.44
Bumper
Rear .................................................................. 10.17
Removal (front) .................................................... 10.18
Removal (rear)..................................................... 10.18
C
Cab Frame
Assembly (2 seat)...................................................10.4
Assembly (4 seat)...................................................10.5
Caliper
Assembly (front).....................................................9.20
Assembly (rear) .....................................................9.28
Assembly View (front) .............................................9.18
Disassembly (front).................................................9.19
Disassembly (rear) .................................................9.27
Inspection (rear).....................................................9.27
Installation (front) ...................................................9.23
INDEX

Polaris RZR 900 2016 Specifications

General

Brand	Polaris
Model	RZR 900 2016
Category	Offroad Vehicle
Language	English