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Xinje DS3 Series User Manual

Xinje DS3 Series
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76
4. Relationship of the parameters
The following are the relationship of internal torque limit, external torque limit, P-CL, /N-CL and
T-REF.
5. Output torque up to limit value signal
The signal means the motor output torque reaches limit value.
Parameter
Signal
Type
Default
Meaning
Modify
Effective
Suitable
mode
P5-42
/CLT
Output
n.0000
Output signal when
motor output torque
up to P5-28, P5-29.
Any
At once
3, 4, 6, 7
Note: Range: 0000-0013. /CLT signal can be distributed to output terminal by parameter P5-42. When
it is set to 0001, the signal will output from SO1 terminal. Refer to chapter 5-12-3.
5-4-8. Soft start
P3-09
Soft start acceleration time
Unit
Default
Range
Suitable mode
Modify
Effective
1ms
0
0~65535
3, 4, 7
Any
Servo OFF
P3-10
Soft start deceleration time
Unit
Default
Range
Suitable mode
Modify
Effective
1ms
0
0~65535
3, 4, 7
Any
Servo OFF
1. Enable to do smooth speed control when input step speed command or choose internal speed. Other
cases please set to 0.
2. accerlation/deceleration time is from stop state to rated speed but not from current speed to target
speed.
P3-09: the time from stop state to rated speed.
P3-10: the time from rated speed to stop state.
TREF
distribution
P-CL/N-CL status
Final forward torque
Final reverse torque
0
0
P3-28 decide
P3-29 decide
1
The smaller one of internal
forward torque limit and
external forward torque limit
The smaller one of internal
reverse torque limit and
external reverse torque limit
1
No effect
The smaller one of internal
forward torque limit and
external analog torque
The smaller one of internal
reverse torque limit and
external analog torque
3
0
P3-28 decide
P3-29 decide
1
The smaller one of internal
forward torque limit and
external analog torque
The smaller one of internal
reverse torque limit and
external analog torque

Table of Contents

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Xinje DS3 Series Specifications

General IconGeneral
SeriesDS3 Series
Control ModePosition, Speed, Torque
Power SupplySingle-phase/Three-phase
Output Power0.1kW to 7.5kW (depending on model)
CommunicationCANopen
Encoder TypeIncremental/ Absolute
Protection FunctionsOvercurrent, Overvoltage, Undervoltage, Overload, Overtemperature
Operating Temperature0°C to +55°C
Vibration Resistance5.9 m/s² (10-60 Hz)
Altitude1000m
Cooling MethodForced air cooling
Humidity5% to 95% RH, non-condensing

Summary

DS3/DS3E/DS3L series servo drive User manual

Safety Precautions

Checking Products upon Delivery

Guidelines for verifying delivered products.

Installation

Instructions and warnings for installing the servo drive.

Wiring

Guidelines and warnings for electrical wiring procedures.

Operation

Checking Product and Part Names

1-1.Checking Products on Delivery

Checklist for verifying delivered products against order specifications.

1-2.Product appearance and name rule

Explains the naming convention and appearance of the servo drive models.

Servo drive nameplate

(1) Naming rule

Explanation of the model naming convention for servo drives.

Servo motor

(1) Appearance and nameplate

Describes the physical appearance and label details of the servo motor.

(2) Naming rule

Explains the naming convention used for servo motors.

Installations

Servo motor

Instructions for proper installation of servo motors.

Storage Temperature

Recommended temperature range for storing servo motors.

Installation Site

Environmental conditions for optimal servo motor installation.

Concentricity

Guidelines for ensuring proper shaft alignment during installation.

Orientation

Handling Oil and Water

Cable Stress

Servo Drive

Storage Conditions

Recommended conditions for storing servo drives.

Installation Site

Precautions for selecting an appropriate installation site for servo drives.

Orientation

Installation

Servo Drive Orientation

Cooling

Side-by-side Installation

Environmental Conditions in the Control Panel

Wiring

Servo drive cable table:

Table listing cable diameter requirements for different servo drive models.

Caution

Important warnings and precautions for wiring procedures.

DS3-PQA series

Main circuit wiring

Overview of the main circuit wiring for the DS3-PQA series.

Servo drive terminal arrangement

Diagram showing terminal layout on the DS3-PQA servo drive.

Main circuit terminals

Winding Terminals on Servo motor

CN0, CN1, CN2 terminals

CN0 terminals

CN1 (DB15) terminals

CN2 terminals

Communication port

RS-485 port

Signal terminals

Pulse signal

Explanation and interface circuit for pulse input signals.

SI input signal

SO output signal

Analog input circuit

Encoder feedback signal

Standard wiring example

Position Control Mode

Wiring example for position control mode with DS3-21P5-PQA.

Regenerative Resistor

Regenerative Resistor

DS3E/DS3L-PFA

Main circuit wiring

Overview of main circuit wiring for DS3E/DS3L-PFA series.

The terminal arrangement

Terminal layout for DS3E/DS3L-PFA servo drives.

Main circuit terminals

Winding Terminals on Servo motor

CN0, CN1, CN2 terminals

CN0 terminals

DS3E series CN1 (DB9) terminals

DS3L series CN1 (DB15) terminals

Communication port

RS-485 port

Signal terminals

Pulse signal

Explanation and interface circuit for pulse input signals.

SI input signal

SO output signal

Analog input circuit

Encoder feedback signal

Standard wiring example

Position mode

Reference to wiring examples for position mode.

Regenerative resistor

DS3-PTA series

Main circuit wiring

Overview of main circuit wiring for DS3-PTA series.

The terminal arrangement

Terminal layout for DS3-PTA servo drives.

Main circuit terminals

Detailed terminal information for DS3-PTA models.

Main circuit terminals

Winding Terminals on Servo motor

CN0, CN1, CN2 terminals

Communication port

RS-485 port

Signal terminals

Pulse signal

Explanation and interface circuit for pulse input signals.

SI input signal

SO output signal

Analog input circuit

Encoder feedback signal

Standard wiring example

Standard wiring example

Reference to chapter for standard wiring examples for DS3-PTA.

Regenerative resistor

Use the operate panel

Basic Operation

Overview of basic operations and panel functions.

Functions of operate panel

Description of the LEDs, buttons, and their functions on the operate panel.

Basic Mode Switching

How to switch between different operating modes using the panel.

Running status mode

Speed and Torque Control Mode

Details bit contents and codes for speed/torque control status.

Position Control Mode

Monitoring Mode

U0-00

U1-XX:

U2-XX :

U0-21 input signal status

U0-22 input signal status

U0-22 input signal 2

U0-23 output signal status

U0-24 output signal status

Auxiliary Function

F0-XX

Functions for clearing alarms, resetting settings, and clearing offsets.

F1-XX

Alarm (E-XXX)

Example

Change the motor code

Run the servo system

Control mode selection

Table detailing control modes and their parameters.

Basic function setting

List of basic function settings and their corresponding parameters.

Servo ON setting

Switch the motor rotate direction

Stop mode

Overtravel Limit (P-OT & N-OT)

Power-off Brake (BK)

Alarm output

Anti-block run alarm

Position mode (external pulse command)

External position mode

Parameter for selecting external position mode.

Pulse command and pulse form

Parameters for pulse command direction and form.

Pulse command and pulse form

Electronic gear ratio

Electronic gear ratio

Position command filter

Pulse deviation clear (/CLR)

Position command filter

Pulse deviation clear (/CLR)

Positioning complete (/COIN, /COIN_HD)

Positioning complete (/COIN, /COIN_HD)

Positioning near (/NEAR)

Positioning complete (/COIN, /COIN_HD)

Positioning near (/NEAR)

Command pulse prohibition (/INHIBIT)

Positoin pulse difference

Speed control (analog voltage command) (Only for DS3-PQA)

Control mode selection

Parameter for selecting analog voltage speed control mode.

Analog value of rated speed

Parameters for setting the analog voltage corresponding to rated speed.

Analog value of rated speed

Speed command input dead area voltage

Speed command difference auto-adjustment (F1-03)

Proportion action command (/P-CON)

Speed command difference auto-adjustment (F1-03)

Proportion action command (/P-CON)

Zero clamp (/ZCLAMP)

Input signal setting

Setting for the zero clamp input signal.

Parameter setting

Parameters for configuring the zero clamp mode.

Zero clamp mode

Parameters for configuring the zero clamp mode.

Zero speed clamp

Parameters for setting zero clamp speed.

Speed coincidence checking (/V-CMP)

Torque limit

Internal torque limit (output torque max value limit)

Parameters for limiting the maximum output torque.

External torque limit (via input signal)

Function for limiting torque via input signal.

External torque limit (via analog voltage command)

Function for limiting torque via analog voltage command.

Torque limit

Soft start

Parameters for configuring soft start acceleration and deceleration times.

Soft start

Filter

Speed reach signal (/V-RDY)

Speed reach signal (/V-RDY)

Alarm speed

Speed command input dead area voltage

Speed control (internal speed)

Control mode selection

Parameter for selecting internal speed control mode.

Internal speed setting

Parameters for setting internal speeds 1, 2, and 3.

Input signal setting

How to switch running speed using input signals.

Input signal setting

Speed control (pulse frequency command)

Control mode selection

Parameter for selecting pulse frequency speed command mode.

Pulse frequency command

Reference to pulse command settings.

Command pulse frequency at rated speed

Parameter for setting pulse frequency at rated speed.

Speed command pulse filter time

Torque control (analog voltage command) (only for DS3-PQA)

Control mode selection

Parameter for selecting analog voltage torque control mode.

The analog value of rated torque

Parameters for setting analog voltage related to rated torque.

The analog value of rated torque

Torque command offset autoadjustment (F1-04)

Torque command filter time

Torque limit

Torque limit

Internal speed limit

Parameters for limiting speed in torque control mode.

External speed limit

Parameters for limiting external speed in torque control mode.

Speed up to limit value output

Parameter for outputting signal when speed reaches limit.

Torque control (internal setting)

Control mode selection

Parameter for selecting internal torque control mode.

Internal torque command

Parameter for setting internal torque command.

Motion fieldbus control (position mode) (only for DS3E)

Fieldbus parameters

Table of fieldbus parameters for motion control.

Absolute encoder servo drive

Basic parameters

Table of basic parameters for absolute encoder drives.

Absolute enocder servo encoder cable

Details on encoder cables for absolute encoder systems.

Absolute enocder servo encoder cable

Read the absolute encoder servo position

RS-485 communication

The use and replacement of battery

Other output signals

/ALM and /ALM-RST

Configuration of servo alarm and alarm reset signals.

/WARN

Rotation checking (/TGON)

Hysteresis loop

Servo ready (/S-RDY)

Encoder Z phase output (/Z) (only for DS3-PQA/DS3-PTA)

ABZ phase feedback signal of encoder (CN1 15-pin support)

User-defined output signal

IO filter time

Switch the control mode

I/O signal distribution

Input signal distribution

Mapping of parameters to input terminals.

Default setting of input terminal

Output terminal distribution

Default setting of output terminal

DS3-PTA series absolute encoder servo drive

Basic parameters

Basic parameters for DS3-PTA absolute encoder drives.

Read the absolute encoder position

Battery using and changing

Internal position mode (only for DS3E/DS3L)

Control mode selection

Parameter for selecting internal position mode.

Internal position mode

Parameters for configuring internal position mode.

Positioning mode

Position parameters from segment 1 to 35

Position parameters from segment 1 to 35

Change step mode

Explanation of different step modes for segment execution.

set segment no. through communication

How to set segment numbers via communication.

/CHSTP double edge triggering

Explanation of double edge triggering for segment changes.

/PREFA(P5-57) /PREFB(P5-58) /PREFC(P5-59)

Using signals to select position segments.

Change step (/CHGSTP)

Pause current segment signal (/INHIBIT)

Skip current segment signal (/ZCLAMP)

Reference origin

Reference origin

Define the reference origin

Parameters related to defining the reference origin.

Set segment through communication

Setting segments via communication.

Motion start signal (/MRUN)

Parameter for the motion start signal.

Motion start signal (/MRUN)

Position parameters from segment 1 to 35

Change step (/CHGSTP)

Pause current segment signal (/INHIBIT)

Skip current segment signal (/ZCLAMP)

Reference origin

Reference origin

Define the reference origin

Parameters related to defining the reference origin.

Set segment through communication

Setting segments via communication.

Motion start signal (/MRUN)

Parameter for the motion start signal.

Motion start signal (/MRUN)

Servo gain adjustment

Gain parameter adjustment

Guide to adjusting servo gain parameters for optimal performance.

Gain parameters

Details on the two groups of gain parameters (Kp, Ki).

Gain parameters

Other parameters

Other parameters

Parameter switching

Gain switching in position mode:

Parameters and modes for switching gain in position mode.

Gain switching in speed mode:

G-SEL signal input

The experience of gain adjustment

Specification and dimension

Servo motor

Detailed specifications for various servo motor models.

Servo motor specification

Tables of electrical and mechanical specs for servo motors.

Servo motor specification

Servo motor specification

Servo motor specification

Torque-Speed Feature

Torque-Speed Feature

Servo motor dimensions

Servo motor dimensions

Servo motor dimensions

Servo drives

DS3E, DS3L, DS3-PTA, DS2 comparison table

Compares features of DS3E, DS3L, DS3-PTA, and DS2 servo drives.

DS3E, DS3L, DS3-PTA, DS2 comparison table

Servo drive dimensions

DS3-43P0-PQA / DS3E-43P0-PFA

DS3-45P5-PQA / DS3-47P5-PQA

DS3-411P-PQA / DS3-415P-PQA

Alarm Information

XX □ Alarm Explanation Reasons Solution

Lists alarm codes, explanations, reasons, and solutions.

XX □ Alarm Explanation Reasons Solution

XX □ Alarm Explanation Reasons Solution

XX □ Alarm Explanation Reasons Solution

XX □ Alarm Explanation Reasons Solution

XX □ Alarm Explanation Reasons Solution

The following table is regenerative resistor specification of each drive:

Table specifying regenerative resistor requirements for drives.

The following table is regenerative resistor specification of each drive:

Appendix 1 Parameter list

P0: function selection

Details parameters P0-01, P0-02, P0-03, P0-05, P0-09, P0-10, P0-11, P0-12.

P0: function selection

P1: control parameters

P1-00 to P1-21

Lists control parameters P1-00 to P1-21.

P1: control parameters

P3: speed control

Lists speed control parameters P3-00 to P3-13.

P3: speed control

P4: internal position parameters (reserved)

Lists reserved internal position parameters P4-00.

P4: internal position parameters (reserved)

P5: signal parameter setting

Lists P5 signal parameters.

P5: signal parameter setting

P5: signal parameter setting

P5: signal parameter setting

P6: signal parameters (reserved)

P7: communication parameters

Appendix 2 UX-XX monitoring parameters

U0-XX:

Details U0-00 to U0-58 monitoring values.

U1-XX:

Details U1-XX alarm and warning codes.

U1-XX:

U2-XX:

Appendix 3 FX-XX auxiliary function

Appendix 4 Modbus address

Modbus address

Maps parameters to Modbus addresses.

Modbus address

Modbus address

Appendix 5 General debug steps

1. the motor wihout load, test run

Steps for open-loop and jog testing without load.

2. Connect the motor with the load, test again

3. Debug with the PLC program.

Appendix 6 Application

Mode 6: pulse command position mode

Description of the welder equipment and its operation.

Analysis

Calculate the electronic gear ratio

Debug

Appendix 7 Compatible table of servo and motor

Incremental 2500ppr encoder servo system

Compatibility table for incremental encoder servo systems.

17-bit absolute encoder servo system

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