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3522.5
Belarus 3522.5 User Manual
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3522.5-0000010
РЭ
26
2 Contr
ols a
nd instr
uments
2.1 Lay
out o
f con
trol
s and instr
u
men
ts of the tr
actor
Controls an
d instrum
ents, located
in the tracto
r cab, are presente
d in fig. 2.1.1.
Figure 2.1.1 – Layout of con
tro
ls and instrum
e
nts of the tracto
r
https://tractormanualz.com/
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26
Table of Contents
Default Chapter
2
Table of Contents
2
1 Tractor Description and Operation
16
Tractor Assignment
16
Technical Specifications
18
Tractor Composition
21
Vibration Level at the Operator's Working Place of the Tractor "BELARUS-3522.5
23
Noise Level at the Operator's Working Place of the Tractor "BELARUS-3522.5
23
Tractor Marking
23
Packing
24
2 Controls and Instruments
25
Layout of Controls and Instruments of the Tractor
25
Switches and Cuts-Out of Instrument Board
26
Upper Shield Unit of Button Switches
28
Conditioner Control
29
Conditioner Control in Conditioning Mode
29
Conditioner Control in a Heating Mode
30
Cab Ventilation
31
Instrument Board
31
Pilot Lamps Unit
33
Integrated Indicator and Integrated Indicator Control Panel
34
General Information
34
Assignment and Operation Principle of Integrated Indicator Pointers
35
Pilot Lamps of the Integrated Indicator
38
Description of Testing Performance of the Integrated Indicator
39
Information Display
39
General Information
39
Adjustment of Brightness and Sharpness of the Information Display
39
Activation of Changeable Images and Parameters on the Screen of the Information Display
40
Integrated Electronic Panel
43
Assignment of IEP
43
Description of IEP Performance Check
44
Steering
44
General Information
44
Reverse Valve Switch
44
Steering Wheel Adjustments
45
Parking Brake Control
45
Pedals and Handle for Fuel Feed Manual Control
46
Switching of Ranges and Gears of Gearbox, Creeper Control, CECS
46
Switching of Gearbox Ranges
46
Shifting of Gears Inside Gearbox
48
Creeper Control
49
Tractor Velocity Diagram
50
Complex Electronic Control System
51
General Information on Assignment of Complex Electronic Control System
51
Indication of the Engaged Gear and Gear Switching Mode Control
52
Rear PTO Control
52
Front Power Take-Off Shaft Control
53
FDA Drive Control
53
Rear Axle Differential Lock Control
54
Annunciation of Emergency States of Transmission and HLL Hydraulic Sys
55
Tems, Diagnostics of Emergency Voltage in On-Board Power System
55
Diagnostics of Electronic Systems of RPTO, FPTO, FDAD, RADL Control, Gear Shifting Control for Failures
56
Description of CECS Performance Testing
56
Rear Lift Linkage Control
57
General Information
57
RLL Control Panel
57
Remote Buttons of RLL Control System
59
Failure Diagnostics of RLL Electronic Control System
60
Front Lift Linkage Control
61
Electronic System of Hydraulic Distributor EHS Sections Control
62
General Information on Electronic System of Hydraulic Distributor EHS Sections Control
62
2Unit of Electronic Joysticks
63
General Information
63
Unit of Electronic Joysticks EJU-01
63
Unit of Electronic Joysticks "BOCORO
64
Operation Programming Unit (OPU) of the Hydraulic Lift Linkage
65
General Information
65
Indication of Operation of the Hydraulic Distributor EHS Sections When the Hydraulic Distributor Is Controlled Directly by Two Joysticks (Manual Mode)
66
Order of the Hydraulic Distributor EHS Sections Control According to the Specified Algorithm (Automatic Mode)
66
Adjustment of the Fixed Flow, Programmed with the OPU of the HLL
68
Hydraulic Distributor EHS Emergency Shut-Down
68
Flow Restriction
69
Cutout Fuses
70
Switching Unit
71
Protection and Switching Unit
76
Cab Locks and Handles
78
Cab Door Locks
78
Side Glass Opening
79
Rear Screen Opening
79
Cab Hatch Opening
79
Seat and Its Adjustments
81
General Information
81
BELARUS" Seat Adjustments
81
Seat Installation for Operation on Reverse
83
Connector Elements of the Electrical Equipment
84
Socket to Connect Coupled Agricultural Equipment
84
Installation of Electrical Sockets
84
Reverse Post Controls
85
3 Description and Operation of Tractor Constituents
88
Engine and Its Systems
88
Engine
88
System of Engine Air Cleaning
88
System of Charged Air Cooling
90
Cooling System
91
Exhaust System
92
Engine Electronic Control System
94
Clutch
99
Coupling Clutch
99
Peculiarities of Clutch Installation, Dismantling and Adjustment
100
Clutch Arrangement
100
Clutch Dismantling
101
Clutch Installation
101
Adjustment of Clutch Release Levers
101
Clutch Drive
101
Clutch Control Adjustment
103
Bleeding of the Hydraulic System of Clutch Operating Control
104
Clutch Check for Purity of Disengagement
104
Gearbox
105
General Information
105
Speed Unit
105
Range Shifting Reduction Unit
107
Electrical Part of Gearbox Control
112
Rear Axle
116
General Information
116
Main Gear
116
Differential
117
Final Drives
118
Rear Axle Reduction Part
118
Check and Adjustment of Play in Differential Tapered Bearings
120
Check and Adjustment of the Master Pair Backlash
120
Check of Main Drive Gears for Accuracy of Engagement According to Contact Pattern
121
Check and Adjustment of Backlash in Tapered Gears with Circular Teeth to Drive Pumps of HHL and Transmission Hydraulic System
122
Check and Adjustment of Axial Clearance in Bearings of Cages of Drive Gear to Drive Pumps of HLL and Transmission Hydraulic Syste
122
Check and Adjustment of Axial Clearance in Bearings of Cage of Back Rest for Drive Gear-Shaft of the Master Pair
123
Check and Adjustment of Axial Clearance in Axle Shaft Bearings
123
Rear Power Take-Off Shaft
124
Front Power Take-Off Shaft
126
Brakes
128
General Information
128
Service Brakes Control
128
Brakes Drive Mechanisms
130
Independent Mechanical Parking Brake
132
Brake Operation with Forward Pedal Drive
133
Brake Operation with Reverse Pedal Drive
133
Adjustment of Brake Controls at Forward Motion
134
Adjustment of Brake Controls on Reverse
135
Adjustment of Parking Brake Actuator
135
Pneumatic System
136
General Information
136
Check and Adjustment of Pneumatic System Brake Valves Actuators
137
Check and Adjustment of Pneumatic System Single-Wire Brake Valve
137
Check and Adjustment of Pneumatic System Two-Wire Brake Valve Actuator
138
Check and Adjustment of Pneumatic System Pressure Regulator
140
Transmission Hydraulic System
141
General Information
141
Duplex Filter
144
Magnetic Filter
145
Electrohydraulic Transmission Hydraulic System Distributor
145
Rear PTO Control Distributor
146
Front Driving Axle (FDA)
147
General Information
147
Central Reduction Unit
148
Wheel Hub Drive
150
Check and Adjustment of Preload in Conical Bearing of Reduction Unit Drive Gear
151
Check and Adjustment of Preload in Differential Conical Bearings
152
Check and Adjustment of Backlash in Main Gear Pair of Central Reduction Unit
152
Check and Adjustment of Backlash (Preload) in Conical Bearings of Hub
153
Check and Adjustment of Axial Preload in Conical Bearings of the Pivot
153
Front Driving Axle Drive
155
Cardan Shaft
156
Electronic System for Rear-Axle Differential Lock Control, Front Driving Axle Drive Control, Front and Rear Power Take off Shafts Control
157
Rear-Axle Differential Lock Control
157
FDA Drive Control
159
Front PTO Shaft Control
160
Rear PTO Shaft Control
160
Undercarriage and Tractor Wheels
162
Hydrostatic Steering Control
163
General Information
163
Dosing Pump
164
Steering Hydraulic Cylinder
165
Hydraulic Lift Linkage (HLL)
166
General Information
166
Oil Tank
172
Drive of HLL Pump and Transmission Hydraulic System Pump
172
Distributor
173
General Information
173
End Control Plate of EHS Working Sections
175
Hydraulic System of FLL Control
175
General Information
175
Installation and Adjustment of FLL Position Sensor
176
Electrical Curcuit Diagram of Section Distributor EHS Control
178
Emergency Conditions Indication of Hydraulic Lift Linkage and Transmission Hy- Draulic System
180
Rear Lift Linkage
181
General Information
181
Drawbar
182
Crossbeam
182
Electronic Control System of Rear Lift Linkage
183
Front Lift Linkage
185
General Information
185
The Rules of FLL Shifting from Operating Position to Transport Position
185
The Rules to Couple the Agricultural Machines with FLL
186
Electronic Control System of Front Lift Linkage
187
All-Purpose Drawbar Hitch
190
Electrical Equipment
192
General Information
192
Operation Principle of Inlet Air Heater
192
Control Panel of Integrated Indicator
192
Programming Console of Integrated Indicator
193
Algorithm of Integrated Indicator Programming
193
Installation and Adjustment of Speed Sensors and Rear PTO RPM Sensor
195
Speed Sensor Installation
195
Installation of Rear PTO RPM Sensor
196
Cab Air Conditioning and Heating System
197
Cab
200
General Information
200
Cab Installation
200
Doors
201
Side Windows
202
Rear Window
203
Outside Mirror
204
Roof with Opening Hatch
204
Front Wheel Fenders
206
Construction Features of Tractor BELARUS 3522.5 with Non Installed FLL and FPTO
207
Marking of Tractor Components
208
4 Intended Use of Tractor
210
The Instruction to be Paid Attention to before Tractor Operation
210
Tractor Use
211
Boarding the Tractor
211
Preparing for Start and Starting the Engine
211
Tractor Motion Start, GB Shifting
212
Tractor Stop
214
Engine Stop
214
Getting off the Tractor
214
PTO Use
214
Examples of Programming Operations in Hydraulic Distributor EHS Section Con- Trol
216
Elements to Control and Program the Hydraulic Distributor EHS Sections
216
Example of Programming Operations to Control a Reversible Plough by Means
217
Of OPU of the HLL
217
Example of Programming Operations to Control a Seeder Using the OPU of the HLL
220
Selection of Optimal Inner Pressure in Tires Depending on Operational Conditions and Load on Tractor Axles, Instructions for Tire Use
222
Selection of Optimal Inner Pressure in Tyres Depending on Operational Condi- Tions and Load on Tractor Axes
222
Tire Inflation
225
Rear Wheel Track Formation
226
Rear Wheel Twinning (710/70R42 + 710/70R42)
227
Front Wheel Track Formation
228
Front Wheel Twinning (600/65R34 + 520/70R34)
228
Safety Measures When Operating the Tractor
231
General Safety Measures When Operating the Tractor
231
Fire Safety Measures
233
Tractor Run-In
235
Technical Maintenance before Tractor Run-In
235
Technical Maintenance During Tractor Run-In
236
Technical Maintenance after Tractor Run-In
236
Actions in Extreme Conditions
237
5 Coupling of Implements
238
General Information
238
Types of Implements Coupled with Tractor "BELARUS-3522.5
239
Lift Linkage
240
General Information
240
Three-Point Rear Lift Linkage
240
Front Three-Point Lift Linkage
246
Drawbar Hitch
247
General Information
247
Drawbar Hitch "Towing Yoke
248
Drawbar Hitch "Draw Bar
249
Usage Patterns of Tractor Hydraulic System for Driving of Operated Parts and Other Elements of Unitized Hydraulically Operated Machines and Aggregates
250
Power Take-Off Shaft End Type
252
Determination of PTO Shaft and Cardan Shaft Capabilities
253
Features of Application of PTO Shafts and Cardan Shafts
256
Features of the Tractor Application in Special Conditions
260
Tractor Operation in Areas with Rugged Topography. Possibility of the Tractor Application for Haylage Allocation for Reserve
260
Application of Substances for the Purpose of Chemical Treatment
260
Operation in a Forest
260
Finding of Total Weight, Loads on the Front and Rear Axles, Tires Holding Capacity and Required Minimum Ballast
261
Possibility to Install Front Loader
262
6 Maintenance
263
General Instructions
263
Affording Access to the Components for Maintenance Services
265
Maintenance Procedure
266
Scheduled Maintenance Servicing Operations
269
Maintenance on a Shift Basis (SBMS) in Every 8 - 10 Hours of Operation or Per Shift
269
Maintenance Services in Every 125 Hours of Operation
273
Maintenance Services in Every 250 Hours of Operation
281
Maintenance Services in Every 500 Hours of Operation
286
Maintenance Services in Every 1000 Hours of Operation
290
Maintenance Services in Every 2000 Hours of Operation
298
Maintenance Service that Is Inconsistent with the Intervals of
298
And Special MS
298
General Maintenance Services
299
Safety Measures During Maintenance and Repair Operations
301
General Safety Requirements
301
Safety Precautions for Exclusion of the Hazardous Situations, Related to the Ac- Cumulator Battery and the Fuel Tank
301
Guidelines for Safe Use of Leveling Jacks and Statement of Places Where They Shall be Installed
302
Filling and Lubrication of the Tractor with Fuel and Lubrication Materials
304
Failures that May Possibly Emerge in the Electrical Facilities
308
Hydraulic Lift Linkage and Guidelines for Troubleshooting
308
Possible Failures in the Electronic System for Gearbox, Rear Axle Differential Lock, Front Driving Axle Drive, Front and Rear Power Take off Shaft Control, and Guidelines for Troubleshooting
308
Possible Failures in the Electronic Control System of RLL and FLL Guidelines for Troubleshooting
308
Possible Failures of the Hydraulic Lift Linkage and Guidelines for Troubleshooting
317
Failures of EHS Distributor, Failures Indication, Causes and Troubleshooting Method
317
Possible Failures in Hydraulic System for RLL and FLL Control, Guidelines for Troubleshooting
317
Section ЕНR-23LS Lowering Valve Disassembly Procedure
324
Possible Failures in the Electrical Equipment and Guidelines for Troubleshooting
327
Tractor Storage
329
General Instruction
329
Requirements for Inter-Shift Storage of Machines
329
Requirements for Short-Term Tractors Storage
329
Requirements for Outdoors Long-Term Storage
329
Preservation
331
Depreservation and Represervation
331
Putting Tractor into Operation after Long-Term Storage
331
Safety Requirements for Preservation
332
Tractor Transportation and Towing
333
Tractor Transportation
333
Towing of Tractor
333
Tractor Disposal
334
Service Bulletins
335
ANNEX А (Compulsory) - Electrical Circuit Diagram of PASU
336
ANNEX B (Compulsory) - Electrical Circuit Diagram of EECS
337
ANNEX C (Compulsory) - Electrical Circuit Diagramm of DL, FDA; PTO and Gear Shifting Control
338
ANNEX D (Compulsory) - Electrical Circuit Diagramm of Electrical Equip- Ment
339
4
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Belarus 3522.5 Specifications
General
Brand
Belarus
Model
3522.5
Category
Tractor
Language
English
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