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5. Check of Double cone Synchromesh
1) outer synchronizer ring ,inner synchronizer
ring ,synchronizer corn
(a) Make sure there is no damage and
scratch on the tooth surface of gear and
cone surface.
(b) Assemble the outer ring ,innner ring and
corn to the gear.
Measure the clearance “A”.
In case that clearance is out of limit,
replace them.
limit : [0.197 in.]
Replace outer ring ,inner ring and corn by set.
2) Synchronizer sleeve ,Hub
(a) Make sure synchronizer sleeve and hab
can be slided smoothly.
(b) Make sure there is no damages on both
end of sleeve.
Replace the synchronizer sleeve and hab by set.
3) Synchronizer spring
(a) Make sure there is no deformation or
breakage.
Installation direction of sleeve
Slit
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