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PC16R-3
Komatsu PC16R-3 User Manual
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LUBRICA
TION
203
4.6
LUBRICA
TION
4.6.1
LUBRI
CA
TION
DIAGRAM
IMPORT
ANT
q
For det
ail
s on how to lubricate
specific part
s, see "4.
8 MA
INTE
NANCE PLAN"
.
q
The
type of
lubricant
to be
used is
indicated
in the
lubricant
table
(see "4.4
FUEL, COOLANT
AND
LUBRI-
CANTS").
BALL-BEARING
RING GREASI
NG POINT
RKA16640
Z
Z
Z
Z
Y
Y
Y
Y
PC14R-3
PC14R-3
PC16R-3
PC16R-3
22L-09-R3N80
2000h
1000h
500h
100h
10h
RKA31950
Grease
Fuel filter
Engine oil
Engine oil filter
Engine oil level
Hydraulic oil
Hydraulic oil fi
lter
Hydraulic oil
level
Final drive case
oil
Final drive c
ase
oil level
WEAM012405
204
206
Table of Contents
Foreword 1.1 Foreword
3
Information on Safety
4
Introduction
7
Intended Use of the Machine
7
Demolition Work
7
Improper or Unauthorized Uses
7
Main Characteristics
8
Running-In
8
Positions and Directions of the Machine
9
Product Identification
10
Machine Serial Number
10
Machine Identification Plate and Product Identification Number (Pin)
10
MACHINE SERIAL NUMBER PLATE (According Directive 2006/42/EC)
11
Engine Serial Number and Exhaust Gas Emission Plate
12
Travel Reduction Gear Serial Number
12
Swing Reduction Gear Serial Number
13
Cab Serial Number
13
DECLARATION of CONFORMITY (for Machines Placed on the Market as from 29 December 2009)
14
Komtrax System
15
General Precautions
15
Table of Contents
17
Safety and Accident Prevention
25
Safety, Noise and Vibration Plates
26
Position of the Safety Plates
26
Pictograms and Relevant Meanings
27
Position of the Noise Plates on Machines with Canopy
37
Position of the Noise Plates on Machines with Cab
38
Vibrations to Which the Operator Is Subjected
39
General Precautions
41
General Safety Rules
41
How to Behave in Case of Anomalies
41
Safety Devices and Guards
41
Clothing and Personal Protection Items
41
Unauthorized Modifications
42
Leaving the Operator Seat
42
Emergency Exit
43
Getting on and off the Machine
44
Is Forbidden to Climb on the Equipment
45
Articulated Parts
45
Lifting of Personnel Prohibited
45
Preventing Fires Due to Fuel and Oil
45
Preventing Burns
46
Preventing Fires Caused by Accumulated Inflammable Material
46
Fires Caused by Electrical Wiring
46
How to Behave in Case of Fire
46
Detergent for the Windows
46
Asbestos Dust Hazard Prevention
47
Preventing Damage Caused by the Work Equipment
47
Fire Extinguishers and First Aid Kit
47
Falling Objects, Flying Objects and Intruding Objects Prevention
48
Cautions Related to Rops
49
ROPS (Canopy Specification)
49
ROPS (Cab Specification)
49
Precautions Concerning the Equipment
49
Precautions to be Taken before Starting the Engine
50
Safety at the Work Site
50
Fire Prevention
50
Precautions Concerning the Operator Seat
50
Room Ventilation
51
Precautions to be Taken for the Lights
51
Cab Windows
51
Cleaning the Windows and Checking the Windshield Wiper Blades
51
Precautions to be Taken When Working
52
Starting the Engine
52
Check the Direction before Starting the Machine
52
Hand Signals
53
Checks for Travelling in Reverse
58
Moving the Machine
58
Moving on Slopes
59
Working on Slopes
60
Unauthorized Operations
60
Preventing Electrocution
62
Visibility
63
Working on Icy or Snow-Covered Surfaces
63
Preventing Damage Caused by the Work Equipment
63
Working on Loose Ground
63
Parking the Machine
64
Transporting the Machine on Motor Vehicles
65
Loading and Unloading the Machine
65
Transporting the Machine
65
Battery
66
Preventing Risks that May be Due to the Battery
66
Starting with Booster Cables
67
Precautions for the Removal of the Machine
68
Precautions for Maintenance
69
Warning Plates
69
Tools
69
Stability
69
Maintenance Staff
69
Equipment
70
Working under the Machine
70
Cleaning the Machine
70
Use of the Engine During Maintenance
71
Periodical Change of the Parts that Are Critical for Safety
71
Stability
71
Stop the Engine before Carrying out any Maintenance Operation or
72
Inspection
72
Battery Main Switch Precautions
72
Rules to be Followed When Refuelling or Adding Oil
73
Checking the Coolant Level in the Radiator
73
Using Lamps
73
Precautions to be Taken When Handling the Battery and the Alternator
74
Precautions Concerning the Starter
74
Handling High-Pressure Hoses
74
Precautions to be Taken When Handling High-Pressure Oil
75
High Pressure
75
Precautions to be Taken When Using High-Pressure Grease to
76
Adjust the Track Tension
76
Do Not Remove the Shock Absorbing Spring from the Shock
76
Absorber Unit
76
Hydraulic Accumulator
76
Cooling Fan and Belt
77
Chemical Hazard
77
Waste Materials
77
Compressed Air
77
Elastomers
78
Precautions to be Taken When Using Synthetic Biodegradable Oil
78
Type Hees
78
Final Disposal of the Machine
78
The Machine and Its Operations
79
Machine Illustrations
80
Overall View of the Machine
80
Controls and Gauges
81
Instruments and Controls
82
Warning Lights and Gauges
82
Emergency Warning Lights
83
Gauges
84
Warning Lights
85
Switches and Push Buttons
87
Control Levers and Pedals
92
CAB (if Provided)
100
WINDSCREEN (Machines with Cab)
100
DOOR (Machines with Cab)
103
SIDE SLIDING WINDOW (Machines with Cab)
104
EMERGENCY EXIT HAMMER (Machines with Cab)
104
Coverswith Lock
105
Engine Hood
106
Radiator Cover
107
Battery Cover
108
TILTING the CAB FLOOR (Machines with Canopy)
109
TILTING the CAB FLOOR (Machines with Cab)
112
Fuses
116
Main Fuse
117
Technical Documentation Compartment
117
Tool Box
117
Use of the Machine and Related Controls
118
Before Starting the Engine
118
Visual Checks
118
Checks to be Carried out before Starting the Engine
119
Adjustments
126
Operations to be Carried out before Starting the Engine
128
Starting the Engine
130
Starting with Warm Engine or in Warm Climates
130
Starting with Cold Engine or in Cold Climates
132
After Starting the Engine
134
Running in a New Machine
134
Warming-Up Operations
135
Stopping the Engine
137
How to Move the Machine
138
Preliminary Operations to be Car- Ried out before Moving the Machine
138
Moving the Machine Forward
138
Moving the Machine in Reverse
140
Stopping the Machine
141
Steering the Machine
142
Steering (Changing Direction)
142
Swinging the Turret
144
Work Equipment Controls and Functions
145
Unauthorized Operations
148
Precautions for Use
150
Precautions to be Taken When Travelling on Slopes
152
Getting the Machine out of Mud
154
Operations that Can be Performed with the Hydraulic Excavator
155
Changing the Bucket
157
Parking the Machine
158
Checking the Machine Every Day after Work
160
Before Stopping the Engine
160
After Stopping the Engine
160
Locking the Machine
160
RUBBER TRACKS (Machines Equipped with Rubber Tracks Only)
161
Optimal Use of the Rubber Tracks
161
Warranty on Rubber Tracks
161
Use of the Rubber Tracks
162
How to Preserve the Rubber Tracks over Time
162
Transporting the Machine
166
Transport Procedure
166
Loading and Unloading the Machine
166
Lifting the Machine
173
Using the Machine in the Cold Season
176
Precautions to be Taken When Using the Machine in the Cold Season
176
Fuel and Lubricants
176
Coolant
176
Battery
177
Ventilation and Heating
178
Precautions to be Taken Every Day at the End of Work
179
How to Proceed at the End of the Cold Season
179
Long Periods of Inactivity
180
Before a Period of Inactivity
180
During a Period of Inactivity
180
After a Period of Inactivity
181
Recommendations for Machines Equipped with Komtrax System During Long Periods of Inactivity
181
Ambient Temperature Range for Operation and Long Term Storage
181
Troubleshooting
182
If Fuel Runs out Completely
182
Occurrences that Are Not Failures
182
Removing the Machine
182
Precautions to be Taken When Working in Particular Conditions
183
If the Battery Is down
183
Removing and Installing the Battery
184
Charging the Battery
184
Starting with Booster Cables
185
Other Troubles
187
Electrical Circuit
187
Frame
188
Engine
188
Maintenance
191
Guide to Maintenance
192
Maintenance Notes
194
Oil, Fuel and Coolant
194
Oil
194
Fuel
195
Coolant
195
Kowa
196
(Komatsu Oil Wear Analysis)
196
Storing Oil and Fuel
197
Filters
197
Notes on the Maintenance of the Electrical System
198
Notes on the Maintenance of the Hydraulic System
198
Maintenance Notes Regarding Lubrication
198
Parts Subject to Wear
199
List of the Parts Subject to Wear
199
Fuel, Coolant and Lubricants
200
Coolant
201
Approved Synthetic Biodegradable Lubricants Type Hees
202
Tightening Torques
203
Standard Tightening Torques for Screws and Nuts
203
Standard Tightening Torques for Hoses with Orfs
204
Lubrication
205
Lubrication Diagram
205
Periodical Change of Safety-Related Components
206
Safety-Related Parts
207
Maintenance Plan
208
Maintenance Intervals in Case of Use of the Hydraulic Breaker
210
Changing the Hydraulic Oil Filter
210
Changing the Hydraulic Oil
210
Maintenance Plan
210
Maintenance Procedures
211
When Required
211
Checking, Cleaning or Changing the Air Filter Cartridge
211
Checking the Battery Charge Level
213
Cleaning the Water Separator Filter
214
Draining the Fuel Tank
215
Checking and Adjusting the Steel Track Tension
215
Checking the Rubber Tracks
217
Checking and Adjusting the Rubber Track Tension
219
Changing the Rubber Tracks
221
WINDSCREEN DETERGENT LEVEL CHECK and TOPPING up (Machines with Cab)
224
WINDSCREEN DETERGENT LEVEL CHECK and TOPPING up (Machines with Cab)
224
LUBRICATION of CAB DOOR HINGES (Machines with Cab)
225
CAB AIR FILTER CHECK and CLEANING (Machines with Cab)
225
Windscreen Wiper Check
226
Bleeding the Hydraulic System
226
Checks to be Carried out before Starting the Engine
227
MAINTENANCE after the FIRST 50 HOURS of OPERATION (Only for Machines in Which Synthetic Biodegradable Oil Type HEES Is Used)
227
Maintenance after the First 50 Hours of Operation
227
Maintenance Every 100 Hours of Operation
228
Lubrication
228
MAINTENANCE after the FIRST 500 HOURS of OPERATION (Only for Machines in Which Synthetic Biodegradable Oil Type HEES Is Used)
230
Maintenance after the First 500 Hours of Operation
230
Maintenance Every 500 Hours of Operation
231
Changing the Engine Oil and the Engine Oil Filter Cartridge
231
Changing the Fuel Filter Cartridge
232
Checking the Oil Level in the Final Reduction Gears
233
Checking and Cleaning the Fins of the Radiator and of the Exchanger
233
Checking and Adjusting the Fan Belt Tension
234
DRAINING the HYDRAULIC OIL TANK (Only for Machines in Which Synthetic Biodegradable Oil Type HEES Is Used)
235
DRAINING the HYDRAULIC OIL TANK (Only for Machines in Which Synthetic Biodegradable Oil Type HEES Is Used)
235
Maintenance Every 1000 Hours of Operation
236
Changing the Hydraulic Oil Filter
236
Changing the Oil in the Final Reduction Gears
238
Checking and Adjusting the Engine Valve Clearance
238
Type HEES Is Used)")
239
THE HYDRAULIC OIL TANK (Only for Machines in Which Synthetic Biodegradable Oil
239
Maintenance Every 2000 Hours of Operation
239
Changing the Oil in the Hydraulic Tank and Cleaning the Filter
239
Changing the Coolant
241
Checking the Alternator and the Starter
242
End of Service Life
243
Technical Specifications
246
Lifting Capacities
248
Authorized Optional Equipment
253
General Precautions for Safety
254
Precautions When Selecting
254
Read the Instruction Manual Thoroughly
254
Precautions When Removing or Installing
254
Precautions When Using
255
Specifications
256
Arm-Pin Information
256
Attachment Guide
257
Combinations of Work Equipment
257
Attachment Configuration
257
Machine Configuration for the Installation of Attachments
259
Position of the Devices
259
Hydraulic Circuit
261
Installing and Connecting the Equipment
261
Maintenance
261
Bleeding
262
PREPARATION for EQUIPMENT INSTALLATION (Only for Machines with Proportional Controls)
263
Position of the Devices
263
Work Equipment Control Levers
268
Lifting Capacities Tables
269
Hydraulic Circuit
271
INSTALLING and CONNECTING the EQUIPMENT (1St-2Nd Line)
271
INSTALLING and CONNECTING the EQUIPMENT (3Nd Line)
272
Maintenance
272
Bleeding
272
Using the Equipment
273
When Using Hammer
273
Long Periods of Inactivity
274
Specifications
274
Programming the Control Unit
275
Hydraulic Quick Coupler (Single-Effect)
276
Position of the Devices
277
Functioning
278
Operating the Equipment
280
Long Periods of Inactivity
281
Precautions to be Taken When Using Optional Equipment
282
Hydraulic Breaker
282
4
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Komatsu PC16R-3 Specifications
General
Brand
Komatsu
Model
PC16R-3
Category
Excavators
Language
English
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