Repair manual KTM LC4 Art.-Nr. 3.206.014 -E
– Place left-hand housing half in engine work stand.
Mounting the kickstarter unit
– Insert stop disc (22.2x35x2 mm), starter gear 1, needle bearing and
stop disc
2 (22.2x30x1.5 mm) into housing.
– Insert the pre-assembled kickstarter shaft into the bearing seat,
putting it through the starter gear. Make sure that the starter spring
slips into opening
A of the housing.
Mounting transmission and shift mechanism
– Insert stop disc (20.2x35x1 mm), 1st gear wheel 3 with collar facing
down into the housing and the needle bearing into the idler gear.
NOTE: A roller bearing was installed in the 660 SMC model, thus a stop
disc is unnecessary.
– Mount transmission shafts together and slightly turn them.
–
Grease the driving pins of the shift forks and mount the shift rollers
4.
– Hook shift fork with legs of same length in the sliding gear of the
main shaft.
– Fit the other two shift forks into the gears of the counter shaft,
paying attention to the marks applied during disassembly.
!
CAUTION
!
USED SHIFT FORKS SHOULD BE MOUNTED IN THE SAME SLIDING GEAR AS BEFORE.
6-2E
1
2
A
3
4
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