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505 SX
KTM 505 SX User Manual
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TECHNICA
L
DATA
-
CARBURETOR
172
Carburetor
type
KEIHIN
FCR-MX
41
Carburetor
identification
number
4125L
Needle
position
3
th
position
from
top
Idle
mixture
adjusting
screw
Open
1.5
turns
Pump
membrane
stop
2.15
mm
(0.0846
in)
Hot
start
button
Diameter
of
bore
in
carburetor
body
2.5
mm
(0.098
in)
Main
jet
175
Jet
needle
OBEKR
Idling
jet
42
Idle
air
jet
100
Cold
start
jet
85
173
175
Table of Contents
Table of Contents
5
Means of Representation
9
Important Information
10
View of Vehicle
14
View of the Vehicle from the Left Front (Example)
14
View of the Vehicle from the Right Rear (Example)
16
Serial Numbers
18
Chassis Number
18
Type Label
18
Engine Number
19
Shock Absorber Part Number, Front
19
Shock Absorber Part Number, Rear
20
Controls
21
Clutch Lever
21
Hot Start Lever
21
Hand Brake Lever, Parking Brake
22
Kill Switch/Emergency off Switch with Rip Cord
23
Electric Starter Button
23
Opening Filler Cap
24
Closing Filler Cap
25
Fuel Tap
26
Choke
27
Shift Lever
27
Foot Brake Lever
28
Preparing for Use
29
Advice on First Use
29
Running in the Engine
31
Riding Instructions
33
Checks and Maintenance Measures When Preparing for Use
33
Starting
34
Starting off
35
Shifting
35
Braking
36
Riding
37
Riding in Bends
38
Riding Downhill
39
Riding Uphill
40
Riding Perpendicular to the Slope
41
Turning on Slopes
41
Riding through Water
42
Switching off the Engine
43
Stopping, Parking
44
Refueling
45
Service Schedule
46
Maintenance Work (as an Additional Order)
48
Tuning the Chassis
50
Basic Information on Changing the Chassis Settings
50
Compression Damping of the Shock Absorber
50
Rear Shock Absorber - Adjusting the Low-Speed Compression Damping
51
Rear Shock Absorber - Adjusting the High-Speed Compression Damping
52
Rear Shock Absorber - Adjusting the Rebound Damping
53
Rear Shock Absorber - Adjusting the Spring Preload
55
Front Shock Absorber - Adjusting the Low-Speed Compression Damping
57
Front Shock Absorber - Adjusting the High-Speed Compression Damping
58
Front Shock Absorber - Adjusting the Rebound Damping
59
Front Shock Absorber - Adjusting the Cross over
61
Front Shock Absorber - Adjusting the Spring Preload
62
Handlebar Position
65
Adjusting Handlebar Position
66
Maintenance Work on the Chassis
69
Raising the Vehicle with the Lifting Gear
69
Removing the Vehicle from the Lifting Gear
69
Removing the Rear Shock Absorber
69
Installing the Rear Shock Absorber
71
Removing the Radiator Spoiler
71
Installing the Radiator Spoiler
72
Removing the Front Cover
74
Installing the Front Cover
74
Removing the Rear Fender
75
Installing the Rear Fender
76
Removing the Front Trim
77
Installing the Front Trim
79
Removing the Seat
80
Mounting the Seat
80
Removing the Air Filter
81
Installing the Air Filter
82
Cleaning the Air Filter and Air Filter Box
83
Checking the Toe
84
Adjusting the Toe
86
Checking/Adjusting the Camber
88
Fork Offset
90
Adjusting the Fork Offset
91
Toe Width of Rear Axle
91
Adjusting the Toe Width of Rear Axle
92
Checking Chain Dirt
94
Cleaning the Chain
94
Checking the Chain Tension
95
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
96
Adjusting Chain Tension
100
Checking the Frame
102
Checking the Swingarm
102
Greasing the Rear Wheel Eccentric Element
103
Checking the Rubber Grip
103
Additionally Securing the Rubber Grip
104
Checking Fluid Level of Hydraulic Clutch
104
Adjusting Basic Position of Clutch Lever
105
Removing the Engine Guard
105
Installing the Engine Guard
106
Brakes
107
Checking the Free Travel of the Hand Brake Lever
107
Adjusting Basic Position of Hand Brake Lever
107
Checking Brake Discs
108
Checking Front Brake Fluid Level
109
Topping up the Front Brake Fluid
110
Checking the Front Brake Linings
111
Removing Front Brake Linings
112
Mounting Front Brake Linings
113
Changing the Front Brake Linings
114
Checking Free Travel of Foot Brake Lever
116
Adjusting Basic Position of Foot Brake Lever
117
Checking Rear Brake Fluid Level
118
Topping up Brake Fluid of Rear Brake
119
Checking Rear Brake Linings
121
Removing Rear Brake Linings
122
Mounting Rear Brake Linings
123
Changing Rear Brake Linings
125
Wheels, Tires
127
Removing Wheel/Wheels
127
Installing the Wheel/Wheels
128
Checking the Tire Condition
129
Checking the Tire Air Pressure
130
Electrical System
131
Removing the Battery
131
Installing the Battery
132
Recharging the Battery
132
Changing the Main Fuse
134
Changing the Fuses of Individual Power Consumers
135
Cooling System
138
Radiator Fan
138
Checking Antifreeze and Coolant Level
139
Checking the Coolant Level
140
Draining Coolant
141
Filling Coolant/Bleeding the Cooling System
142
Tuning the Engine
144
Throttle Lever
144
Checking the Play in the Throttle Cable
144
Adjusting Play in Throttle Cable
145
Carburetor - Idle
146
Carburetor - Adjusting Idle
146
Draining the Carburetor Float Chamber
148
Ignition Curve Plug Connection
149
Changing the Ignition Curve
150
Checking the Basic Setting of the Shift Lever
150
Adjusting the Basic Position of the Shift Lever
151
Maintenance Work on the Engine
152
Checking the Engine Oil Level
152
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screen
153
Draining the Engine Oil
153
Removing the Oil Filter
154
Cleaning the Oil Screen
155
Installing the Oil Filter
156
Filling up with Engine Oil
157
Adding Engine Oil
158
Cleaning, Care
160
Cleaning the Vehicle
160
Storage
163
Preparing the Vehicle for Use after Storage
164
Troubleshooting
165
Technical Data - Engine
169
Capacity - Engine Oil
170
Capacity - Coolant
170
Technical Data - Engine Tightening Torques
171
Technical Data - Carburetor
174
Technical Data - Chassis
175
Tires
177
Capacity - Fuel
177
Technical Data - Front Shock Absorber
178
Technical Data - Rear Shock Absorber
180
Technical Data - Tightening Torques for Chassis
182
Substances
184
Auxiliary Substances
188
Standards
191
Index
192
4
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KTM 505 SX Specifications
General
Brand
KTM
Model
505 SX
Category
Offroad Vehicle
Language
English
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