3
9926814 R08 - 2015-2016 RZR 900 2016 RZR S 1000 Service
Manual
© Copyright Polaris Industries Inc.
3.29
3. Install the Clutch Center Distance tool (PU-50658-A)
onto the crankshaft and transmission input shaft to
properly position the clutch center distance.
PU-50658–A
HOLE
YEAR
VEHICLE DESCRIPTION
1 2012 RZR 570
2
2011-14 RZR 900
2014-15 RZR XP 1000
2013 RANGER 900
3
2014-16
ACE
2015-18 ACE 570
2015-16
RGR ETX
2013–18 RZR 570
2014–18 RANGER 500/570
2015-18
RANGER 570 Full-Size
4
2014-18 RANGER 900/1000
2015-18 RZR 900
2016-18 RZR 1000
2016–18
ACE 900
5 2015-18
RANGER Diesel
i.e. 2015 RZR 900 uses the holes marked with a 4
4. Install the six engine-to-transmission mounting bolts.
Torque bolts in sequence to specification.
TORQUE
Engine-to-Transmission Mounting Bolts
Step 1-2: 64 ft-lb (87 Nm)
Step 3: 5 ft-lb (7 Nm)
Step 4-7: 44 ft-lb (60 Nm)
5. Remove the thin block of wood under the engine
assembly if you placed on there for engine removal.
6. Install the positive and negative cables going to the
starter. Torque fasteners to specification.
TORQUE
Starter Cable Fasteners
30 in-lb (4 Nm)
7. Install the seven bolts retaining the inner clutch cover.
Torque bolts to specification.
TORQUE
Inner Clutch Cover Fasteners
10 ft-lb (14 Nm)
ENGINE / COOLING SYSTEM
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