Polaris RZR 900 2016 Service Manual

3.30
9926814 R08 - 2015-2016 RZR 900 2016 RZR S 1000 Service
Manual
© Copyright Polaris Industries Inc.
8. Install the drive clutch on the vehicle. Torque
mounting bolt to specification.
TORQUE
Drive Clutch Bolt
96 ft-lb (130 Nm)
9. Install the driven clutch and the belt. Torque bolt to
specification.
TORQUE
Driven Clutch Bolt
55 ft-lb (75 Nm)
10.Install the PVT outer cover screws. Torque screws to
specification.
TORQUE
Inner Clutch Cover Fasteners
54 in-lb (5 Nm)
11. Install the four fasteners retaining the intake manifold
to the engine
q
and the one to retain the bottom of
the intake manifold to the transmission bracket.
TORQUE
Intake Manifold Mounting Fasteners:
To Engine: 17 ft-lb (23 Nm)
Lower: 22 ft-lb (30 Nm)
12.Install the two fuel rail mounting fasteners. Torque
fasteners to specification.
TORQUE
Fuel Rail Mounting Fasteners
5 ft-lb (7 Nm)
13.Route the harness and install the three harness
clamps on the intake manifold
w
.
14.Install the three fasteners retaining the harness to the
intake manifold
e
and two fasteners retaining the
harness by the transmission
r
switch.
TORQUE
Harness Mounting Bracket Screws:
35 in-lb (4 Nm)
ENGINE / COOLING SYSTEM

Polaris RZR 900 2016 Specifications

General

Brand	Polaris
Model	RZR 900 2016
Category	Offroad Vehicle
Language	English