2.46
9930588 R02 - 2017-2020 RZR 900 900/S 900/S4 1000/S 1000/S4 Service Manual
© Copyright Polaris Industries Inc.
TRANSMISSION AND FRONT GEARCASE
SPECIFICATION CHART
GEARCASE LUBRICANT CAPACITY
FILL / DRAIN PLUG TORQUE
Transmission AGL
without turf mode:
44 oz. (1300 ml)
14 ft-lbs (19 Nm)
with turf mode:
40.5 oz. (1200 mL)
Front Gearcase Demand Drive
RZR 900: 7.5 oz (222 mL)
RZR 4 900: 8.5oz (250 mL)
RZR S 1000: 8.5oz (250 mL)
10 ft-lbs (14 Nm)
TRANSMISSION LUBRICATION
NOTICE
It is important to follow the transmission maintenance
intervals described in the Periodic Maintenance Chart.
Regular lubricant level inspections should be performed
as well.
The transmission lubricant level should be checked and
changed in accordance with the maintenance schedule.
• Be sure vehicle is positioned on a level surface when
checking or changing the lubricant.
• Check vent hose to be sure it is routed properly and
unobstructed.
Transmission Lubricant Level Check
The fill plug is located on the rear portion of the
transmission gearcase. Access the fill plug at the rear of
the vehicle. Maintain lubricant level even with the bottom
of the fill plug hole.
1. Position vehicle on a level surface.
2. Remove the fill plug
q
and check the lubricant level.
3. If lubricant level is not even with bottom threads
w
,
add recommended lubricant as needed. Do not
overfill.
4. Reinstall the fill plug and torque to specification.
TORQUE
Transmission Fill / Drain Plug Torque:
14 ft-lbs (19 Nm)
Transmission Lubricant Change
The drain plug is located on the bottom of the
transmission gearcase. Access the drain plug through
the drain hole in the skid plate.
5. Remove the fill plug.
6. Place a drain pan under the transmission drain plug.
7. Remove drain plug
e
and allow lubricant to drain
completely.
8. Clean the drain plug magnetic surface.
9. Reinstall the drain plug and torque to specification.
MAINTENANCE
To Next Page
Loading...
Need help?
General
