3.130
9930588 R02 - 2017-2020 RZR 900 900/S 900/S4 1000/S 1000/S4 Service Manual
© Copyright Polaris Industries Inc.
24. Torque the oil sump cover bolts in sequence to
specification. Repeat the sequence to verify final
torque.
TORQUE
Oil Sump Cover Bolts:
M8 Bolts: 26 ft-lbs (35 N·m)
M6 Bolts: 106 in-lbs (12 N·m)
25. Install the crankcase drain plug if previously
removed. Torque drain plug to specification.
TORQUE
Crankcase Drain Plug:
12 ft-lbs (16 N·m)
26. Install the oil cooler
l
. Use new O-rings
1 (
upon
installation. Torque fasteners to specification
TORQUE
Oil Cooler bolts:
7 ft-lbs (10 Nm)
27. Proceed to Flywheel Installation page 3.131 and
then Cylinder Head Installation page 3.133.
STARTER ONE-WAY CLUTCH ASSEMBLY
1. Install one-way clutch in clutch hub with flange of
clutch
q
engaged in recess.
2. Clean screw threads in flywheel to remove all oil or
grease.
3. Place one-way clutch on flywheel and install the
three screws. Torque screws to specification.
TORQUE
One-Way Clutch Retaining Screws:
9 ft-lbs (12 N·m)
4. Reassemble starter one-way clutch and gear using
the following illustration.
q
Torque Limit Gear Pin
t
Flywheel
w
Starter Gear
y
Screws 9 ft-lbs (12 N·m)
e
One Way Clutch Asm.
u
Torque Limit Gear Asm.
r
Bolt 133 ft-lbs (180 N·m)
5. If starter gear was replaced, inspect the torque limit
gear.
6. After assembly, be sure the starter gear rotates in the
clockwise direction only.
ENGINE / COOLING SYSTEM
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