6
9930588 R02 - 2017-2020 RZR 900 900/S 900/S4 1000/S 1000/S4 Service Manual
© Copyright Polaris Industries Inc.
6.11
1. Remove the grease fitting on the left rear upper
control arm.
2. Remove the eight screws that retain the outer clutch
cover.
3. Maneuver the outer clutch cover outward as shown
below to access the drive belt.
NOTICE
Removal of left rear wheel or left rear shock is NOT
necessary for belt replacement.
4. Mark the drive belt direction of rotation so that it can
be installed in the same direction.
5. Loosen the driven clutch mounting bolt
w
to allow the
sheaves on the secondary clutch to open up.
6. Walk the belt out of the driven clutch and drive clutch.
Remove the belt from the vehicle.
BELT INSPECTION
1. Inspect belt for hour glassing (extreme circular wear
in at least one spot and on both sides of the belt).
Hour glassing occurs when the drive train does not
move and the drive clutch engages the belt.
2. Inspect belt for loose cords, missing cogs, cracks,
abrasions, thin spots, or excessive wear. Compare
belt measurements with a new drive belt. Replace if
necessary.
3. Belts with thin spots, burn marks, etc., should be
replaced to eliminate noise, vibration, or erratic PVT
operation. See the Troubleshooting Chart at the end
of this chapter for possible causes.
BELT INSTALLATION (EBS)
NOTICE
Be sure to install belt in the same direction as it was
removed.
PVT SYSTEM
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