6.12
9930588 R02 - 2017-2020 RZR 900 900/S 900/S4 1000/S 1000/S4 Service Manual
© Copyright Polaris Industries Inc.
1. With the clutch spreader tool installed (2877408),
loop the belt over the drive clutch and over the driven
clutch.
2. Rotate the driven clutch and walk the belt into the
clutch.
3. Remove the clutch spreader tool from driven clutch.
4. Rotate / spin the driven clutch and belt approximately
5-7 times to properly seat the belt in the driven clutch.
5. Install the outer clutch cover and eight screws.
Torque screws to specification.
TORQUE
Outer Clutch Cover Retaining Screws:
54 in-lb (5 Nm)
6. Install the grease fitting on the left rear upper control
arm.
BELT INSTALLATION (NON-EBS)
NOTICE
Be sure to install belt in the same direction as it was
removed.
1. With the driven clutch mounting bolt
q
loosened,
loop the belt over the drive clutch.
2. Spread the sheaves on the driven clutch and rotate
the driven clutch while walking the belt into the clutch.
3. Rotate / spin the driven clutch and belt approximately
5-7 times to properly seat the belt in the driven clutch.
4. Torque the driven clutch bolt to specification.
NOTICE
Driven Clutch Mounting Bolt:
55 ft-lb (75 Nm)
5. Install the outer clutch cover and eight screws.
Torque screws to specification.
TORQUE
Outer Clutch Cover Retaining Screws:
54 in-lb (5 Nm)
6. Install the grease fitting on the left rear upper control
arm.
PVT BREAK-IN (DRIVE BELT /
CLUTCHES)
A proper break-in of the clutches and drive belt will
ensure a longer life and better performance. Break in the
clutches and drive belt by operating at slower speeds
during the 10 hour break-in period as recommended (see
Chapter 3 Engine Break-In Period page for break-in
example). Avoid aggressive acceleration and high speed
operation during the break-in period. After installation of
a new drive belt, break-in new drive belts by operating at
slower speeds during the break-in period ~50 miles.
Carry only light loads. Avoid aggressive acceleration,
high speed operation, and extended time at a specific
RPM during the break-in period. In addition, when
operating in sand/dune environments, avoid extended
low speed operation at high throttle.
PVT SYSTEM
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