8
9930588 R02 - 2017-2020 RZR 900 900/S 900/S4 1000/S 1000/S4 Service Manual
© Copyright Polaris Industries Inc.
8.19
19. Install and tighten the small clamp
e
using the
appropriate clamp tool.
Axle Boot Clamp Tool: PU-48951
or
CV Boot Clamp Pliers: 8700226
20. Pull out on the drive shaft to center the joint in the
housing. Slide a straight O-ring pick or a small
slotted screw driver between the large end of the
boot and the joint housing and lift up to equalize the
air pressure in the boot.
21. Position the boot lip in its groove. Install and tighten
the large clamp
r
using the appropriate clamp tool.
Axle Boot Clamp Tool: PU-48951
or
CV Boot Clamp Pliers: 8700226
PROP SHAFT REMOVAL
1. Remove the center console by removing the five push
rivets
q
, two T-40 Torx screws
w
and push the
shifter boot
e
through the console.
2. Safely lift and secure the vehicle.
3. Remove the right side front wheel.
4. Draw a paint line on the front prop shaft yoke to the
front gearcase input shaft to ease alignment on
installation.
5. Locate the prop shaft roll pin and use the Roll Pin
Removal Tool (PN 2872608) to remove the roll pin.
Discard the roll pin.
Roll Pin Removal Tool:
2872608
6. Draw a paint line (if none are present) between the
front prop shaft yoke and the splines on the rear prop
shaft for proper alignment on installation.
7. Remove the two fasteners
r
retaining the prop shaft
support bearing to the frame.
FINAL DRIVE
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