10.8
9930588 R02 - 2017-2020 RZR 900 900/S 900/S4 1000/S 1000/S4 Service Manual
© Copyright Polaris Industries Inc.
BRAKE PEDAL
BRAKE PEDAL LEVER REMOVAL
1. Locate the brake pedal lever
w
and remove the clip
q
and master cylinder clevis pin
r
.
2. Remove the E-clip
e
from the pedal mount and
remove the brake pedal lever from the vehicle.
BRAKE PEDAL INSTALLATION
Reverse the “Removal” steps to install brake pedal lever.
Excessive free-play may be caused by loose brake pedal
bushings, worn master cylinder or low brake fluid level in
the master cylinder. To measure the brake pedal free-
play, measure the distance from the back of the brake
pedal to the floor behind the brake pedal. Then, push on
the brake pedal until the free-play is gone and measure
the distance from the back of the pedal to the floor
behind the pedal. The difference in the two numbers will
give you the free-play.
Brake Pedal Free-play:
1/4-3/8″ (6.35-9.53 mm)
BRAKE BLEEDING / FLUID CHANGE
IMPORTANT
Bleed the right rear caliper first, followed by the left rear,
front right, and finally the front left caliper.
CAUTION
Always wear safety glasses when handling chemicals
and fluids.
CAUTION
Brake fluid will damage finished surfaces. Do not allow
brake fluid to come in contact with finished surfaces.
1. Clean master cylinder reservoir cover thoroughly and
remove the cover
w
.
2. If changing fluid, remove old fluid from reservoir
q
with a Mity Vac™ pump or similar tool.
Mity Vac™:
2870975
BRAKE SYSTEM
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