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9930588 R02 - 2017-2020 RZR 900 900/S 900/S4 1000/S 1000/S4 Service Manual
© Copyright Polaris Industries Inc.
DRIVEN CLUTCH DISASSEMBLY
1. Mark the position of the clutch sheaves before clutch
removal or use the X’s on the sheaves for reference.
This aids in reassembly and maintains clutch balance
after reassembly.
2. Remove the drive belt (see “Belt Removal” page
).
3. Remove the driven clutch retaining bolt and washer.
4. Remove driven clutch from the transmission input
shaft and install it on a universal clutch compressor
(PU-50518). Spin the tool down until it touches the
spring cup.
5. Remove the five Torx screws
q
that secure the
spring cover to the inner clutch sheave.
6. Turn the compression tool handle counter-clockwise
to relieve spring pressure and remove the
compressor tool from the clutch assembly.
7. Remove the spring cover
w
and spring cup
e
.
8. Remove the spring.
9. Rotate the moveable sheave counter-clockwise to
release it from the rollers on the stationary sheave.
Note if there is a thrust washer
r
between the
sheaves.
PVT SYSTEM