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CHASSIS 8-1

CHASSIS

CONTENTS

EXTERIOR PARTS ...................................................................................... 8- 3

REMOVAL ............................................................................................. 8- 3

INSTALLATION..................................................................................... 8- 3

FRONT WHEEL ........................................................................................... 8- 4

CONSTRUCTION .................................................................................. 8- 4

REMOVAL ............................................................................................. 8- 4

INSPECTION AND DISASSEMBLY ..................................................... 8- 6

REASSEMBLY AND INSTALLATION .................................................. 8- 7

FRONT BRAKE............................................................................................ 8-11

CONSTRUCTION .................................................................................. 8-11

BRAKE PAD REPLACEMENT ............................................................. 8-12

BRAKE FLUID REPLACEMENT .......................................................... 8-13

BRAKE CALIPER REMOVAL AND DISASSEMBLY........................... 8-13

BRAKE CALIPER INSPECTION........................................................... 8-14

CALIPER REASSEMBLY AND INSTALLATION ................................. 8-15

BRAKE DISC INSPECTION.................................................................. 8-17

MASTER CYLINDER REMOVAL AND DISASSEMBLY...................... 8-17

MASTER CYLINDER INSPECTION...................................................... 8-18

MASTER CYLINDER REASSEMBLY AND INSTALLATION .............. 8-19

HANDLEBARS............................................................................................. 8-21

CONSTRUCTION .................................................................................. 8-21

REMOVAL ............................................................................................. 8-21

INSPECTION ......................................................................................... 8-22

INSTALLATION..................................................................................... 8-23

FRONT FORK .............................................................................................. 8-25

CONSTRUCTION .................................................................................. 8-25

REMOVAL AND DISASSEMBLY ......................................................... 8-26

INSPECTION ......................................................................................... 8-28

REASSEMBLY AND INSTALLATION .................................................. 8-29

STEERING ................................................................................................... 8-33

CONSTRUCTION .................................................................................. 8-33

REMOVAL AND DISASSEMBLY ......................................................... 8-33

INSPECTION ......................................................................................... 8-36

REASSEMBLY AND INSTALLATION .................................................. 8-37

Suzuki TU250X User Manual

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