Suzuki TU250X User Manual

3-10 ENGINE
• Install the throttle body assembly. (5-17)
• Position the throttle body clamps correctly. (10-20)
• Install the clutch release arm as shown in the illustration.
NOTE:
Align the release arm slit surface B with the notch mark C on
the release camshaft.
• Install sealing surface D of the gasket upward.

• Tighten the PAIR pipe bolt and nut to the specified torque.
 PAIR pipe bolt/nut: 10 N·m (1.0 kgf-m, 7.0 lbf-ft)
• Install the exhaust pipe/muffler 6. (6-5)
• After remounting the engine, route the wiring harness, cables
and hoses properly. (10-12 to -15, 10-18, 10-20)
• Pour engine oil. (2-10)
• After finishing the engine installation, check the following items.
* Throttle cable play (2-8)
* Drive chain slack (2-13)
* Rear brake pedal free travel (2-17)
* Engine idle speed (2-8)
* Clutch lever play (2-9)
* Engine oil leakage
Replace the gasket with a new one.

Suzuki TU250X Specifications

General

Displacement	249 cc
Bore x Stroke	72.0 mm x 61.2 mm
Compression Ratio	9.2:1
Ignition	Electronic ignition (transistorized)
Starter	Electric
Transmission	5-speed constant mesh
Final Drive	Chain
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Swingarm type, coil spring, oil damped
Rear Brakes	Drum brake
Front Tire	90/90-18 M/C 51S, tube type
Rear Tire	110/90-18 M/C 61S, tube type
Overall Length	2070 mm (81.5 in.)
Overall Width	750 mm (29.5 in.)
Overall Height	1075 mm (42.3 in.)
Seat Height	770 mm (30.3 in.)
Ground Clearance	165 mm (6.5 in.)
Wheelbase	1375 mm (54.1 in.)
Curb Weight	148 kg (326 lbs.)
Engine Type	4-stroke, single cylinder, SOHC
Front Brakes	Single disc
Fuel Capacity	12 L (3.2 US gal.)