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VAT 613 Series User Manual
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OPERATI
ON
Series
613
86/149
Edition 12.
08.2022
984360EC
6
Operation
WARNING
Unqualified personnel
Inappropriate handling may cause serious injury or propert
y
damage.
Only qualified personnel are allowed to carry out the described work.
WARNING
Valve opening
Risk of serious injury.
Human body parts must be kept out
of the valve opening and away from moving
parts.
Do not connect the controller to power
before the valve is installed complete into
th
e
system.
85
87
Table of Contents
Table of Contents
3
Description of Product
6
Identification of Product
6
Firmware
6
Use of Product
6
Used Abbreviations
6
Related Documents
6
Important Information
6
Technical Data
7
Control and Actuating Unit
7
Valve Unit
7
Safety
8
Compulsory Reading Material
8
Danger Levels
8
Personnel Qualifications
9
Safety Labels
9
Design and Function
10
Design
10
Function
10
Pressure Control System Overview and Function
11
Principle of a Pressure Control System
12
Installation
13
Initial Procedure
13
Unpacking
14
Installation into the System
15
Installation Hints
16
Installation Space Condition
16
Admissible Forces
17
Admissible Forces at Controller
18
Tightening Torque Dns 40 - 50Mm
19
Tightening Torque Dns 63 - 100Mm
20
Connection Overview
21
Power-, Ground- and Sensor Connection
22
Connection Cable Recommendations
22
Ground Connection
23
Power and Sensor Supply Concepts
24
Drive Power Enabled Switch, Safety Mode
28
Power up
29
Power Down, Power Failure Option
29
Power down Behavior in Case of Power Failure
29
Power Fail Option
29
Service Port, CPA Software
30
How to Start
30
Update
31
Display Information
32
Power up
32
Operation
33
Error
33
System Settings and States
34
Identification
34
Statistics
35
Warning/Error
36
Service
36
Valve Settings and States
37
States
37
Homing
37
Cycle Counter
38
Position Restriction
38
Position Adaption
39
Interface RS232/485
40
Operation Mode RS232/ RS485
40
Rs232
40
Rs485
41
Command Set
42
Position and Pressure Units
46
Compound Commands
47
Parameter Overview
50
Compatible Command Sets
60
Digital IO on the RS Interface Connector
75
Pressure Sensor
78
Mechanical Connection Requirements
78
Configuration
79
Crossover (2 Sensor Operation Mode)
81
Zero Adjust
82
Logarithmic Pressure
83
Power Connector Digital IO
84
Digital Input
84
Digital Output
85
Operation
86
Access Mode
87
Overview
87
Remote and Locked Operation
87
Local Operation
87
Control Mode
88
View
89
Pressure Control
90
Controller Units
90
Control Algorithm
91
Adaptive Algorithm
93
PI Algorithm
104
Pressure Ramp
110
Profile Ramp
113
Automated Controller Selector
116
Control Position Restriction
117
Store Control Parameter Volatile
117
Position Control
118
Parameter
118
Position Ramp
118
Operation under Increased Temperature
119
Trouble Shooting
120
Warnings
120
Errors
122
Error Recovery
122
Error Bitmap
122
Error Number
123
Error Code
123
Troubleshooting List
125
Maintenance
126
Maintenance Intervals
126
Maintenance Procedures
127
Replacement of Shaft Feedthrough Seals and Valve Cleaning
128
Replacement of Option Board
132
Repairs
137
FPR Service
137
Dismounting and Storage
138
Dismounting
138
Storage
139
Packaging and Transport
140
Packaging
141
Transport
141
Disposal
142
Spare Parts
143
ISO-KF for DN 25 - 50 MM
144
Drawing ISO-KF
144
ISO-KF Valve Unit - Aluminum Blank, Without Heating
145
ISO-KF Valve Unit - Stainless Steel, Without Heating
145
Seals and Grease
145
ISO-F for DN 63 - 320 MM
146
Drawing ISO-F
146
ISO-F Valve Unit - Aluminum Blank, Without Heating
147
ISO-F Valve Unit - Stainless Steel, Without Heating
147
Seals and Grease
147
Control Unit and Accessories
148
Control and Actuating Unit
148
Accessories
148
Centering Ring with VITON ® O-Ring
148
4
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VAT 613 Series Specifications
General
Brand
VAT
Model
613 Series
Category
Control Unit
Language
English
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