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ABB FSO-21 User Manual

ABB FSO-21
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Verification and validation 479
Validation of the SMS functions
WARNING! If the SMS validation is to be performed with the machinery
coupled to the motor, make sure that the machinery is able to withstand the
fast speed changes and the set maximum speed.
Validation of the SMS functions, version 1
1. Make sure that the SMS function is configured correctly according to your design.
For a configuration example, see section How to configure SMS, version 1 on
page 374. Check these settings:
Activation:
200.71 SMS activity and version.
Functionality:
SMS.13 SMS trip limit negative
SMS.13 SMS trip limit positive.
If possible, test the SMS trip limit in practice:
2. Make sure that you can run and stop the motor freely.
3. Start the drive and accelerate to a speed higher than SMS.14 SMS trip limit
positive.
4. Makes sure that the FSO module detects the over speed and activates the SSE
function.
5. Make sure that the SSE is configured according to the application safety
requirements.
6. Make sure that the acknowledgement of the SSE function is only possible when
the motor is in safe state.
Validation of the SMS function, version 2
1. Make sure that the SMS function is configured correctly according to your design.
For a configuration example, see section How to configure SMS, version 2 on
page 375. Check these settings:
Activation:
200.71 SMS activity and version
Functionality:
200.72 SMS limit negative
200.73 SMS limit positive
SMS.13 SMS trip limit negative
SMS.14 SMS trip limit positive

Table of Contents

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ABB FSO-21 Specifications

General IconGeneral
BrandABB
ModelFSO-21
CategoryControl Unit
LanguageEnglish

Summary

Safety instructions

Electrical safety precautions

Electrical safety precautions for personnel working on drives, motor cables, or motors.

Introduction to the manual

Supported safety functions

Details safety functions supported by FSO-21 module per EN/IEC 61800-5-2.

Overview

Intended use of the FSO module

FSO-21 adds safety functionality to drives, supporting PROFIsafe and safety encoders.

Safe torque off (STO)

Activates drive STO function to bring machine to a no-torque state by stopping motor.

Safe stop 1 (SS1)

Safely stops motor by ramping down speed to zero, monitored by time or ramp method.

Safe stop emergency (SSE)

Stops motor safely by coasting or ramping down, similar to STO or SS1.

Safe brake control (SBC)

Provides safe output for external safety brakes, always combined with drive STO.

Safely-limited speed (SLS)

Prevents motor exceeding user-defined speed limits; activates SSE if trip limit is reached.

Variable Safely-limited speed (SLS)

Allows scaling of SLS limits via safety PLC using PROFIsafe.

Safe maximum speed (SMS)

Protects machine from high speeds/frequencies; can be permanently on or off.

Prevention of unexpected start-up (POUS)

Prevents machine from starting unexpectedly by activating drive STO.

Safe speed monitor (SSM)

Provides safe output signal for motor speed within user-defined limits.

Safe direction (SDI)

Monitors correct motor rotation; activates SSE if forbidden direction is exceeded.

Safe acceleration range (SAR)

Provides safe deceleration ramp monitoring for other safety functions.

Safety functions

Planning for installation

Installation

Configuration

Configuring the FSO module

Overview of safety system configuration process: risk assessment, requirements, design, validation.

FSO configuring procedure

Steps for setting FSO parameters using Drive composer pro PC tool.

Configuring SBC

Configuring SBC function with STO, SSE, SS1, considering delays and speed limits.

How to configure the SBC in the STO function

Setting SBC usage, delay, and speed limit parameters for SBC in STO function.

Configuring STO

Setting FSO parameters for STO function: input, acknowledgement, output configurations.

How to configure SS1 with time monitoring (SS1-t)

Setting SS1 parameters for time monitoring: activation, delays, acknowledgement, outputs.

How to configure SS1 with ramp monitoring (SS1-r)

Setting SS1 parameters for ramp monitoring: activation, SAR1, acknowledgement, outputs.

How to configure SSE with immediate STO

Configuring SSE with immediate STO: activation, acknowledgement, and output settings.

How to configure SSE with ramp monitoring

Configuring SSE with ramp monitoring: activation, SAR0, acknowledgement, outputs.

Configuring SLS

Setting FSO parameters for SLS functions (SLS1-4, Variable SLS): limits and trip limits.

How to configure SLSn with time monitoring

Configuring SLSn with time monitoring: activation, delay, acknowledgement, outputs.

How to configure Variable SLS with time monitoring

Configuring Variable SLS with time monitoring: activation, acknowledgement, delays, outputs.

Configuring SMS

Configuring SMS function (version 1 or 2) for protection against high speeds/frequencies.

Configuring POUS

Configuring POUS function to prevent unexpected start-up: activation, acknowledgement, inputs, delay, outputs.

Configuring SSM

Configuring SSM function for monitoring motor speed between user-defined limits.

Configuring SDI

Configuring SDI function to monitor correct motor rotation, requiring an encoder.

Parameters

Start-up

Verification and validation

Validation of the SBC function

Validates SBC function, ensuring correct wiring and configuration for delayed brake and speed limit activated brake.

Validation of the SSE function

Validates SSE function: immediate STO, emergency ramp with safe speed estimate or encoder.

Validation of the SS1 function

Validates SS1 function: inputs, SAR1/time monitoring settings, acknowledgement, indications.

Validation of the SLS functions

Validates SLS functions (SLS1-4): inputs, functionality, acknowledgement, indications for ramp/time monitoring.

Validation of the variable SLS function

Validates variable SLS function: PLC scaling, inputs, acknowledgement, outputs.

Validation of the SMS functions

Validates SMS functions (version 1 and 2): activation, limits, SSE function configuration.

Validation of the POUS function

Validates POUS function: inputs, outputs, activation, acknowledgement, functionality.

Validation of the SSM functions

Validates SSM functions (SSM1-4): inputs, outputs, activation, limits.

Validation of the SDI function

Validates SDI functions: inputs, configuration, tolerance limits, acknowledgement for ramp/time monitoring.

Fault tracing

Maintenance

Component replacement in the safety circuit

Instructions for replacing FSO/FSE modules, control units, or FB modules, ensuring safety during process.

Factory reset

Resets FSO to factory settings; requires reconfiguration. Backup safety file before reset.

Technical data

Safety functions

Categorizes safety functions into Stopping and Speed-related, listing specific functions.

POUS

Prevention of unexpected start-up function.

Safety data

Determines SIL/PL capability by adding failure rates of components.

PROFIsafe

Subsystem for PROFIsafe connection reliability, handled by FSO module via FENA/FPNO.

Basic safety data

Lists FSO-21 safety data related to IEC 61508, EN ISO 13849-1, IEC 61511, EN IEC 62061.

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