4.2.2 Maintenance schedule
Scheduled and non-predictable maintenance
The robot must be maintained regularly to ensure proper function. The maintenance
activities and intervals are specified in the table below.
Non-predictable situations also give rise to inspections of the robot. Any damages
must be attended to immediately!
Life of each component
The inspection intervals do not specify the life of each component. Values for these
are specified in the section Expected component life on page 85
Maintenance schedule
Reference
Every 30,000 hours
ii
Every 36 months
Every 12 months
Regularly
i
Maintenance activities
Cleaning the IRB 1010 on page 86
xCleaning the robot
Check for abnormal wear or
contamination.
xInspecting the robot
Inspecting the information labels
on page 88
xInspecting the information labels
Inspecting the robot cabling on
page 90
x
iii
Inspecting the robot harness
Inspecting timing belts on page 91
xInspecting the timing belt
Inspecting mechanical stops on
page 92
xInspecting the mechanical stop
Lubricating the cable package on
page 95
x
iv
Lubricating the robot harness
Replacing the battery pack on
page 97
x
v
Replacing the SMB battery pack
Recommended to robots without
the SafeMove option. See
Operating manual - OmniCore.
x
vii
Running the Brake Check routine
vi
xOverhaul of complete robot
i
"Regularly" implies that the activity is to be performed regularly, but the actual interval may not be
specified by the robot manufacturer. The interval depends on the operation cycle of the robot, its
working environment and movement pattern. Generally, the more contaminated environment, the
shorter intervals. The more demanding movement pattern (sharper bending cable harness), the
shorter intervals.
ii
Operating hours counted by the DTC = Duty time counter.
iii
Replace when damage or cracks is detected or life limit is approaching.
iv
Replace when damage or cracks is detected or life limit is approaching.
v
The battery is to be replaced at given maintenance interval or at battery low alert.
Continues on next page
Product manual - IRB 1010 83
3HAC081964-001 Revision: B
© Copyright 2022 ABB. All rights reserved.
4 Maintenance
4.2.2 Maintenance schedule
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