Polaris 600 RUSH 2010 User Manual

1.18
General Information
2012 800 RUSH
Model Numbers:
800 RUSH
S12BF8GSA / S12BF8GSL

800 RUSH PRO-R
S12BP8GSA / S12BP8GSB / S12BP8GSC / S12BP8GSL
S12BP8GEL / S12BP8GSM / S12BP8GSP
NOTE: OPTIONAL - USE 2 GRAM LIGHTER CLUTCH
W
EIGHTS WHEN OPERATING IN PROLONGED
WARM TEMPERATURES (LATE FALL/SPRING
SEASON) TO MAINTAIN PEAK OPERATING RPM.
Engine
Engine Type
Liberty Liquid-Cooled /
Case Reed
Induction
Model Number S4360-8044-OL8G
Displacement / # Cylinders 794cc / 2
Bore (inches/mm) 3.34 / 85
Stroke (inches/mm) 2.75 / 70
Piston to Cylinder
Cle
arance (inches/mm)
.004-.0055 / 0.103-0.141
Installed Ring Gap
(inches / mm)
.017-.025 / 0.450-0.650
Operating RPM +0-300 8250
Idle RPM ±200 1700
Engagement RPM ±200 3800
Exhaust Valve Spring Orange
Thermostat Opening
T
emperature (° F/ ° C)
120 / 49
Fuel Delivery
Type - Number of Fuel
Injec
tors
DC-CFI - 2
Throttle Body Marking 1204094
Throttle Body Bore 48mm
TPS Voltage @ Idle
(5 VDC +/- .01 Input)
0.94 +/- 0.01 VDC
Fuel Pressure - PSI (bar) 58-60 (4.0-4.1)
Fuel Octane (R+M/2)
10% Ethanol 24 Resistor





Premium/Non-Ethanol
16
0 Resistor
<91 Octane
(Non
-Oxygenated)
OR
87/89/91+
(Up to10% Oxygenated)
91+
(Non-Oxygenated)
Clutch Settings
ALTITUDE
meters
(feet)
DRIVE CLUTCH DRIVEN CLUTCH
Shift
W
eight
Clutch
Spring
Clutch
Spring
Driven
Helix
Gearing
0-600
(0-2000)
10-66
BLACK
120-310
7043681
BLU/BLK
123-203
7043064
64/42 - .36
5135401
22:36-70
600-1200
(2000-4000)
10-64
1200-1800
(4000-6000)
10-62
1800-2400
(6000-8000)
10-60
BLK/PUR
16
0-240
7043363
2400-3000
(8000-10,000)
BLACK
1
40-330
7043829
20:38-70
3000-3600
(10,000-12,000)
10-58
Drive Clutch Bolt Torque: 80 ft-lbs (108Nm)
Re-torque after running engine.
General
Width (in/cm) 48 / 121.9
Length (in/cm) 108 / 274
Height (in/cm) 46 / 117
Estimated Dry Weight (lb/kg) 465 / 211
Fuel (Gallons / Liters) 11 / 41.6
Oil (Quarts / Liters) 3.4 / 3.3
Cooling System
Cap
acity(Qts/ L)
6 / 5.7
Brake Fluid DOT 4
Drive Belt
Part Number
Width (inches / cm)
Side Angle
Circumference (inches / cm)
Center Distance (inches / cm)
3211115
1.
460 / 3.7
26°
46.77 / 118.8
11.5 / 29.2
Chaincase
Center Distance (inches)
Top Gear (Stock)
Bottom Gear (Stock)
Chain (Stock)
Gear Lube
Capacity (oz / ml)
Reverse System
7.53
22
36
70
Po
laris Synthetic (80W)
9 / 266
PERC

Polaris 600 RUSH 2010 Specifications

General

Brand	Polaris
Model	600 RUSH 2010
Category	Snowmobiles
Language	English