2.27
Maintenance
2
Chain Case Oil Level Check
Maintain the oil level at the bottom of the fill port hole.
1. Position the vehicle on a flat and level surface.
2. Remove the fill plug. Verify the oil level
is at the base
of the plug hole.
3. Add the recommended oil as needed at
the fill plug.
Chain Case Oil Replacement
1. Locate the chaincase drain plug on the bottom of the
nosepan.
2. Place an oil catch pan under the drain plug. Clean the
dr
ain plug socket.
3. Remove the drain plug and drain the oil into the catch
pa
n.
4. Clean the magnetic plug to remove metal shavings.
5. Install drain plug and hand-tighten. Do not over-
tigh
ten the drain plug.
6. Remove the fill plug. Clean the magnetic
end to
remove metal shavings. Fill chaincase with 80W
synthetic chaincase lubricant at the fill plug location
until the oil level is at the base of the threads.
Drive Chain Tension Adjustment
1. Open the left and right side door panels. Remove the
hood.
2. Remove the exhaust silencer.
3. Rotate the driven clutch c
ounter-clockwise to move all
of the slack in the chain to the tensioner side. Set the
parking brake, or have an assistant hold the brake
lever.
4. Loosen the jam nut.
5. Finger tighten the adjuster screw until it can no longer
b
e adjusted by hand, then back off 1/4 turn.
6. Tighten the jam nut while holding the adjuster bolt.
torque to 21 ft
-lbs (28 Nm).
7. Release the brake lever lock.
8. Reinstall the exhaust silencer.
Chaincase Oil Capacity = 9oz. (266 ml)
Recommended Lubricant:
Chaincase = Polaris 80W Synthetic
Chaincase Lubricant
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