9.26
Chassis
Adhesive Applicator Kits
Polaris offers a repair kit, individual adhesive cartridges,
and replacement needle packs. The adhesive has a shelf
life of sixty days from the date of manufacture when stored
at room temperature (68° F/20° C).
NOTE: Optimum storage temperature is 40-50° F
(4-10° C).
Leave mixer needle attached to cartridge when not in use.
Discard the adhesive cartridge on
the date of expiration
noted on cartridge label in accordance with local rules and
ordinances.
The Lord 406/19 Repair Kit (2204171) is supplied with a
a
dapter sleeve and plunger adapter designed to work with
a standard size, caulk gun. A smooth rod-type caulk gun
is preferable over a ratchet rod type.
Perform the following steps to assemble the repair kit:
1. Insert the cartridge into the adapter sleeve.
2. Install the plunger into the back of the cartridge.
3. Install the plunger/cartridge into the caulk gun.
Ma
nually extend the rod so it engages the plunger
squarely.
4. Squeeze the trigger slowly making sure the plunger
ma
kes equal contact with both cartridge chambers.
5. Only install the mixer needle when ready to apply the
a
dhesive to the components.
Obtaining Adhesive/Mixing Tools Commercially
• The only Polaris-authorized adhesive is Lord 406/
19
Acrylic Adhesive (Lord 50mL PN:3003680).
Do not use Lord Fusor® Adhesive.
• Lord Dispensing Gun = Lord Pak 50™ (3001112)
• Lord Plunger = Lord Pak 50™ 4:1 Plunger
(3
004479)
• Lord Mixing Needles = .25"x6" Needle (3004476)
Adhesive Application
NOTE: Read and understand the following steps to
ensure the adhesive is applied correctly.
The adhesive has a maximum working time of 6 to 10
minu
tes at room temperature. It is critical to pre-position all
of the components, screws, nuts, and tools before
applying any adhesive.
All bonded components and mating surfaces must be
cle
aned and free from grease, oils, dirt, etc. Clean all
mating surfaces with a soap/water solution and allow to air
dry.
Verify the adhesive and components are at room
t
emperature (68° F/20° C).
NOTE: The components, and adhesive, must be at
room t
emperature 68° F (20° C) to ensure the
adhesive cures properly.
1. When ready to apply the adhesive, remove the
ca
rtridge end caps. Level the plunger by slowing
squeezing the trigger and expelling the adhesive
from the plug onto scrap piece of material.
2. Attach a new mixer needle to the cartridge.
Lord 406/19 Repair Kit (50 mL): 2204171
Includes:
-12qty. Static mixer needles
- 1qty. 50mL 406/19 adhesive cartridge
- 1qty. Standard caulking gun adapter sleeve
- 1qty. Plunger adapter
Lord 406/19 50mL Adhesive Cartridge: 2204400
Lord Static Mixer Needles (12qty.): 2204172
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