3
3.53
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
ENGINE REASSEMBLY
CRANKCASE REASSEMBLY
CAUTION
After any reassembly or rebuild, the engine must be
primed using the Oil Priming Adapter (PU-45778) and a
3/4-full oil filter before initial start-up. Follow Steps 45-
46 of this section to prime the engine and to help aid
proper break-in.
NOTE: Before assembly, clean the bolts and bolt
holes with Primer N (PN 2870585) to remove any
debris. This will ensure proper sealing when
installing bolts.
1. Install oil pick up (A), if removed. Torque to
specification.
2. Install oil baffle weldment (B). Torque bolts to
specification.
Oil Baffle Weldment & Oil Pick Up Bolt:
60 ± 6 in-lbs (6.8 ± 0.68 Nm)
3. Install the balance shaft. Inspect balance shaft
clearance (C) in both gearcase halves. Rotate
balance shaft to ensure that there is clearance
between it and oil baffle weldment.
NOTE: Always install new balance shaft
bearings.
4. Apply assembly lube to cam journals and balance
shaft bearing surfaces of the MAG case halve. Install
cam and balance shafts.
ENGINE
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