3.16
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
GENERAL ENGINE SERVICE
Accessible Components
Following Components can be serviced or removed with
the engine installed:
• Flywheel
• Alternator (Stator)
• Starter Motor/Drive
• Cylinder Head
• Cylinder
• Piston/Rings
• Camshaft
• Rocker Arms
• Oil pump/Water Pump/Oil Pump Drive Gear
• Gear Train Components
Following Components Require Engine Removal for
service:
• Counterbalance Shaft or Bearings
• Connecting Rod
• Crankshaft
• Crankshaft Main Bearings
• Crankcase
Piston Identification
Four stroke engine rings have a rectangular profile. See
“PISTON RING INSTALLED GAP” for ring installation.
Use the information below to identify pistons and rings.
ENGINE MODEL PISTON DIAMETER
EH076OLE 80 mm
Cooling System Specifications
CONDITION
APPROXIMATE
READING
(MIN.-MAX)
TEMPERATURE
Hot light ON
178Ω - 190Ω
215° F (108° C)
Fan Off 296Ω - 316Ω
180° F (82° C)
Fan On 236Ω - 251Ω
195° F (91° C)
System
Capacity
Refer To Chapter 1 Specifications
Radiator Cap
Pressure Relief
13 PSI
Recommended Coolant
Use only high quality antifreeze/coolant mixed with
distilled water in a 50/50 or 60/40 ratio, depending on
freeze protection required in your area. CAUTION: Using
tap water in the cooling system will lead to a buildup of
deposits which may restrict coolant flow and reduce heat
dissipation, resulting in possible engine damage. Polaris
Premium 60/40 Antifreeze/Coolant is recommended for
use in all cooling systems and comes pre-mixed, ready
to use.
ENGINE
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