7.46
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
Installation
1. To install the rear gearcase, reverse the removal
procedures.
2. While installing the gearcase, align the transmission
and rear gearcase input/output shaft yokes for easier
installation. Pre-install the yokes onto the gearcase
and insert the cross pins where required. Use of anti-
seize compound on the shaft splines is
recommended.
3. Torque the gearcase mounting bolts to specification.
Gearcase Mounting Bolts:
30 ft-lbs (41 Nm)
4. Re-install CV shafts, hubs, carrier bolts, etc. and
torque to specifications.
Lower Control Arm Bolt:
37 ft-lbs (50 Nm)
Upper Control Arm Bolt:
37 ft-lbs (50 Nm)
Rear Hub Nut:
80 ft-lbs (109 Nm)
Wheel Nut:
Steel Wheels - 27 ft-lbs (37 Nm)
Aluminum Wheels - 30 ft-lbs + 1/4 turn
(41 Nm) + 1/4 turn
5. Re-install gearcase vent line.
6. Refill the gearcase with Polaris Lubricant (PN
2871653). Refer to Chapter 2.
FINAL DRIVE
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