7
7.3
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
SPECIFICATIONS
Torque Table
COMPONENT
FT-LBS
(IN-LBS)
NM
Front Gearcase Mount Bolts 30 41
Lower Hub Carrier Bolts 37 50
Upper Hub Carrier Bolts
37 50
AWD Cover Screws 9 12
Front Gearcase Mount Bolts 30 41
Standard Gearcase Screws 14 19
Rear Gearcase Mount Bolts 30 41
Rear Gearcase Bolts 25 34
Lower Hub Carrier Bolts 37 50
Upper Hub Carrier Bolts
37 50
ADC Pump Screws (20)
2.3
ADC Cover Screws 9 12
ADC Bleed Valves
(80)
9
IMPORTANT: Verify which type of wheel ATV is equipped with (aluminum or steel) when torquing wheel nuts.
ITEM
SPECIFICATION
Front and Rear Wheel Nuts
(Steel Wheel)
27 ft-lbs (37 Nm)
Front and Rear Wheel Nuts
(Aluminum Wheel)
30 ft-lbs + 1/4 Turn
(41 Nm + 1/4 Turn)
Front Hub Retaining Nut
60 ft-lbs (81 Nm)
Rear Hub Retaining Nut
80 ft-lbs (108 Nm)
Special Tools
PART NUMBER TOOL DESCRIPTION
2872608 Roller Pin Removal Tool
8700226 or PU-48951
CV Boot Clamp Tool
2870772
1 3/4” Straight Wrench
2872608 Roller Pin Removal Tool
8700226 or PU-48951
CV Boot Clamp Pliers
PA-48542
ADC Gearcase Piston
Installation Tool
Bosch Automotive Service Solutions: 1-800-345-2233 or http://polaris.service-solutions.com/
Gearcase Fluid / Capacity
GEARCASE DESCRIPTION
Centralized Hilliard (non ADC)
Demand Drive Hub Fluid
8.97 oz. (265 ml)
Centralized Hilliard Demand Drive
FINAL DRIVE
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