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9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
3. Inspect surface of shaft for pitting, grooves, or
damage. Measure the outside diameter and
compare to specifications. Replace the drive clutch
assembly if shaft is worn or damaged.
Shaft Diameter:
Standard: 1.3745 - 1.375
Service Limit: 1.3730”
4. Visually inspect PTFE thrust washer for damage.
Measure the thickness and compare to specification.
Replace if worn or damaged
PTFE Washer Thickness
Standard: .030” (.76mm)
Service Limit: .025” (.64mm)
Moveable Sheave Bushing Inspection
Inspect the Teflon coating (arrow) on the moveable
sheave bushing. Inspect BOTH sheaves for signs of
wear, grooving or cracking. De-glaze surfaces with a
3Mä pad if needed.
Moveable Sheave Bushing Inspection:
Replace the cover bushing if more brass than
Teflon® is visible on the bushing. Refer to bushing
replacement in this chapter.
CLUTCHING
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