Polaris Sportsman 800 EFI Big Boss 6x6 2014 User Manual

6
6.3
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
PVT SYSTEM OVERVIEW
Special Tools and Supplies
TOOL DESCRIPTION
PART NUMBER
Drive Clutch Puller
2870506
Clutch Holding Wrench
9314177
Clutch Holding Fixture
2871358
Drive Clutch Spider Removal and
Install Tool
2870341
Roller Pin Tool
2870910
Clutch Bushing Replacement Tool
Kit
2871226
Piston Pin Puller
2870386
Universal Clutch Compressor Tool
PU-50518
Clutch Bushing Replacement Tool
Kit
2871025
Clutch Alignment Tool
PA-49011
Center Distance Tool 2871710
SPECIAL SUPPLIES
PART NUMBER
Loctite™ 648
N/A
RTV Silicone Sealer
8560054
Bosch Automotive Service Solutions: 1-800-345-2233 or
http://polaris.service-solutions.com/.
PVT System Fastener Torques
ITEM
TORQUE VALUE
Drive Clutch Retaining Bolt 47 ft-lbs (64 Nm)
Driven Clutch Retaining Bolt 17 ft-lbs (23 Nm)
PVT Inner Cover Bolts
12 ft-lbs (16 Nm)
PVT Outer Cover Bolts
48 in-lbs (5.4 Nm)
Drive Clutch Spider 200 ft-lbs (271 Nm)
Drive Clutch Cover Plate
90 in-lbs (10 Nm)
Clutching Charts
Sportsman 800 4x4
ALTITUDE
(METERS (FEET))
SHIFT
WEIGHT
DRIVE
CLUTCH
SPRING
0-1800
(0-6000)
23-62
5632337
Black
7043594
1800-3700
(6000-12000)
23-58
5632218
Sportsman 800 6x6 Big Boss
ALTITUDE
(METERS (FEET))
SHIFT
WEIGHT
DRIVE
CLUTCH
SPRING
0-1800
(0-6000)
21-74
5632117
w/EBS
Red / Blue
7043372
w/EBS
1800-3700
(6000-12000)
21-70
5632127
w/EBS
Red / Blue
7043372
w/EBS
CLUTCHING

Polaris Sportsman 800 EFI Big Boss 6x6 2014 Specifications

General

Brand	Polaris
Model	Sportsman 800 EFI Big Boss 6x6 2014
Category	Offroad Vehicle
Language	English