FUEL SYSTEM AND THROTTLE BODY 5-13
I
REASSEMBLY AND INSTALLATION
Reassembly and installation is in the reverse order of removal
and disassembly. Pay attention to the following points:
• Install the cushion seal
1 and O-ring
2 to fuel injector.
• Apply thin coat of engine oil to the cushion seal and O-ring.
• Install the fuel injector by pushing it straight to intake pipe.
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• With the throttle valve fully closed, install the TP sensor and
tighten the TP sensor mounting screw to the specified torque.
NOTE:
* Align the throttle shaft end
A with the groove
B of TP sensor.
* Apply grease to the throttle shaft end
A if necessary.
* Make sure the throttle valve open or close smoothly.
' 99000-25010: SUZUKI SUPER GREASE “A”
or equivalent
" TP sensor mounting screw: 1.8 N·m (0.18 kgf-m)
• Install the insulator and throttle body assembly.
% 09930-11910: Torx wrench
NOTE:
* Face the O-ring side of insulator to the engine.
* Face the tab
C of insulator to forward.
* Use new twist-off bolts.
• Connect the throttle pulling cable
3 and throttle returning
cable
4 to the throttle cable drum.
• Adjust the throttle cable play. (#2-11)
* Replace the cushion seal and O-ring with a new one.
* Never turn the injector while pushing it.
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