SERVICING INFORMATION 10-1
10
SERVICING INFORMATION
CONTENTS
TROUBLESHOOTING ............................................................................... 10- 2
FI SYSTEM MALFUNCTION CODE AND
DEFECTIVE CONDITION.................................................................... 10- 2
ENGINE ............................................................................................... 10- 4
RADIATOR (COOLING SYSTEM) ...................................................... 10- 9
CHASSIS ............................................................................................. 10-10
BRAKES .............................................................................................. 10-11
ELECTRICAL ...................................................................................... 10-12
BATTERY ............................................................................................ 10-13
WIRING DIAGRAM .................................................................................... 10-14
WIRING HARNESS, CABLE AND HOSE ROUTING................................ 10-15
WIRING HARNESS ROUTING............................................................ 10-15
CABLE ROUTING ............................................................................... 10-17
COOLING SYSTEM HOSE ROUTING................................................ 10-18
BRAKE HOSE ROUTING.................................................................... 10-19
ENGINE ELECTRICAL PARTS HARNESS ROUTING ...................... 10-20
HO2 SENSOR HARNESS ROUTING ................................................. 10-21
SPEEDOMETER CABLE ROUTING................................................... 10-22
THROTTLE BODY HOSE ROUTING.................................................. 10-23
DRAIN HOSE ROUTING ..................................................................... 10-24
SEAT MOLDING INSTALLATION ...................................................... 10-25
EXTERIOR PARTS SET-UP ............................................................... 10-26
DRIVE BELT COOLING FILTER AND CLUTCH COVER
GASKET INSTALLATION................................................................... 10-29
FRONT BOX CUSHION INSTALLATION ........................................... 10-30
SIDE-STAND INSTALLATION............................................................ 10-31
CENTER STAND INSTALLATION...................................................... 10-31
SPECIAL TOOLS ................................................................................ 10-32
TIGHTENING TORQUE ............................................................................. 10-36
ENGINE ............................................................................................... 10-36
FI SYSTEM AND INTAKE AIR SYSTEM ............................................ 10-37
COOLING SYSTEM............................................................................. 10-37
CHASSIS ............................................................................................. 10-37
TIGHTENING TORQUE CHART ......................................................... 10-38
SERVICE DATA ......................................................................................... 10-39
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