Suzuki drz 400 2002 Service Manual

6-14 CHASSIS
REASSEMBLY AND REMOUNTING
Reassemble and remount the front fork in the reverse order of
removal and disassembly. Pay special attention to the following
points:
ANTIFRICTION METALS, OIL SEAL , AND DUST SEAL
• Hold the inner tube vertically, clean the metal groove, and
install the inner tube antifriction metal by hand.
[ A CAUTlQri]
* Do not damage the Teflon coated surface of the in-
ner tube antifriction metal when mounting the inner
tube.
* Apply fork oil to the inner and outer tube antifriction
motals .
• Apply front fork oil to the lip of oil seal lightly before installing
it
oG!D 99000-99001-555: 5UZUKI FORK OIL S5-05
• In stall the oil lock piece (D, outer tube antifriction metal (V, oil
seal retainer @, and oil seal @ onto the inner tube.
• Insert the inner tube into the outer tube and install the oil cco.l
using the special tool.
ItmJ 09940-52861 : Front fork oil seal installer set
• In stall the oil seal stopper ring.
ACAUTIO ~
Make sure that the oil seal stopper ring is fitted se-
curely.
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Suzuki drz 400 2002 Specifications

General

Displacement	398 cc
Bore x Stroke	90.0 mm x 62.6 mm
Compression Ratio	11.3:1
Cooling System	Liquid-cooled
Fuel System	Mikuni BSR36 carburetor
Starter	Electric
Transmission	5-speed constant mesh
Final Drive	Chain
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Front Tire	80/100-21
Seat Height	935 mm (36.8 in)
Ground Clearance	300 mm (11.8 in)
Wheelbase	1, 485 mm (58.5 in)
Dry Weight	119 kg (262 lbs)
Engine Type	4-stroke, single cylinder, DOHC
Ignition	CDI
Front Brakes	Disc
Rear Brakes	Disc
Rear Tire	120/90-18
Fuel Capacity	10.0 L (2.6 US gal)