Suzuki drz 400 2002 Service Manual

6-48 CHASSIS
•
Remove the piston assembly.
MASTER CYLINDER INSPECTION
MASTER CYLINDER
Inspect t he master cylinder bore for any scratches or damage. If
any damages are found, replace the master cylinder with a new
one.
PISTON
AND RUBBER PARTS
Inspect
the piston surface, primary/secondary cup, and dust boot
fO I any "<;I"I<;II"~ , w"", ur uamage. If any damages are found,
replace the piston set with a new one.
MASTER CYLINDER REASSEMBLY AND
REMOUNTING
Reassemble and remount the master cy linder In the reverse or-
der of
removal and disassembly. P ay special attention to the fol -
lowing
points:
[A]: AUTION
• Wash the master cylinder components with new
brake fluid before reassembly.
•
Do not wipe the brake fluid off after washing the com-
ponents .
• When washing the components , use the specified
brake fluid. Never use different types of fluid or clean-
ing solvents such as gasoline , kerosine , etc .
• Apply brake fluid to the master cylinder bore and all
of the master cylinder components before reassem-
bly.
~ Specification a nd classification : DOT 4
/
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Suzuki drz 400 2002 Specifications

General

Displacement	398 cc
Bore x Stroke	90.0 mm x 62.6 mm
Compression Ratio	11.3:1
Cooling System	Liquid-cooled
Fuel System	Mikuni BSR36 carburetor
Starter	Electric
Transmission	5-speed constant mesh
Final Drive	Chain
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Front Tire	80/100-21
Seat Height	935 mm (36.8 in)
Ground Clearance	300 mm (11.8 in)
Wheelbase	1, 485 mm (58.5 in)
Dry Weight	119 kg (262 lbs)
Engine Type	4-stroke, single cylinder, DOHC
Ignition	CDI
Front Brakes	Disc
Rear Brakes	Disc
Rear Tire	120/90-18
Fuel Capacity	10.0 L (2.6 US gal)