Suzuki drz 400 2002 Service Manual

6-50 CHASSIS
REAR BRAKE
CONSTRUCTION
(j) Cap
(j) Diaphragm
Q) Master cylinder
ill P is t on set
@ BraKe nose
® Reservoir cover
CO Caliper
(~) Cahper ho lder
(.9) Piston and dust seal
@ Piston
M Pad set
® Master cylinder mounting bolt
(~; Brake hose union bolt
© Rear brake rod locknut
@ Plug
(r)
Brake pad mounting pin
CO Caliper axle
(G) Air bleeder valve
(H; Caliper axle
ITEM
N·m
kgf-m
\8!
1U
, .U
®
23 2.3
©
18 1.8
@
2.5 0.25
®
18 1.8
®
28
2.8
©
7.5 0. 75
®
13 1.3
A WARNING
-
,
i
'®
,
.~ ~ ~
·'~r.
..
,
!'.
' '
(
$
Ii
~~
,
I
"
/
,)
11 ~
Ib-ft
7.0
,..-
/
16.5
@/l
13.0
1.8
)
13.0
20.0
5.5
9.5
* The brake ~y~tem is: filled with an glycol -based br<>ko fluid , which is classified DOT 4. Do not
use or mix other types of brake fluid , such as silicone-based and petroleum-based brake
fluids when refilling the brake system , otherwise serious damage to the brake system will
result.
* Do not use any brake fluid taken from old , used, or unsealed containers .
* Do not reuse brake fluid left over from the last servicing or wh ich has been stored for a long
period of time _
* When storing brake fluid , make sure to seal the container completely and keep it out of the
reach of Children.
* When replenishing brake fluid , make sure not to get any dust or other foreign materi als in the
fluid.
* When washinQ brake components . always use new brake fluid. Do not use cleaning "olvent .
* A contaminated brake disc or brake pad reduces braking performance . Discard contami -
nated
pads and clean the brake disc with high - quality brake cleaner or a neutral detergent
L ACAUTION .
Handle brake fluid with care : the flu id reacts chemically with paint , plastics , rubber
materials, etc.
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Suzuki drz 400 2002 Specifications

General

Displacement	398 cc
Bore x Stroke	90.0 mm x 62.6 mm
Compression Ratio	11.3:1
Cooling System	Liquid-cooled
Fuel System	Mikuni BSR36 carburetor
Starter	Electric
Transmission	5-speed constant mesh
Final Drive	Chain
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Front Tire	80/100-21
Seat Height	935 mm (36.8 in)
Ground Clearance	300 mm (11.8 in)
Wheelbase	1, 485 mm (58.5 in)
Dry Weight	119 kg (262 lbs)
Engine Type	4-stroke, single cylinder, DOHC
Ignition	CDI
Front Brakes	Disc
Rear Brakes	Disc
Rear Tire	120/90-18
Fuel Capacity	10.0 L (2.6 US gal)