Suzuki drz 400 2002 Service Manual

INSPECTION
REAR SPROCKET
Inspect
the rear sprocket for wear and damage. If any damages
are found, replace the sprocket and drive chain as a set.
~ Normal wear
lID Excessive wear
WHEEL HUB DUST SEALS ........................................ e::? 6-6
WHEEL BEARINGS ....................................... ~ b·b and b-7
REAR WHEEL .......................... .. . .. ................ .. ... .......... e::? 6-7
REAR AXLE ................................................................. e::? 6-7
REASSEMBLY AND REMOUNTING
R"dSS""lul" dlld r"rII0Unllhe fronl wheel In the reverse order of
removal
and disassembly. Pay special attention to the following
points:
WHEEL
BEARINGS
•
Apply SUZUKI SUPER GREASE "A" to the left wheel bear-
ing.
For
USA
-0 99000-2:1030: SUZUKI SUPER GREASE " A "
For the other countries
~ 99000-25010: SUZUKI SUPER GREASE " A"
• Instali
the wheel bearings using the special tool.
mil 09941-34513: Bearing installer set
LA. CAUTI Qf'Jj
First, install the right wheel bearing, and then install
the left wheel bearings. The sealed cover on the wheel
bearing must face out. (e::? 6-25)
CHASSIS 6-27
)
ii
I;
1-
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Suzuki drz 400 2002 Specifications

General

Displacement	398 cc
Bore x Stroke	90.0 mm x 62.6 mm
Compression Ratio	11.3:1
Cooling System	Liquid-cooled
Fuel System	Mikuni BSR36 carburetor
Starter	Electric
Transmission	5-speed constant mesh
Final Drive	Chain
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Front Tire	80/100-21
Seat Height	935 mm (36.8 in)
Ground Clearance	300 mm (11.8 in)
Wheelbase	1, 485 mm (58.5 in)
Dry Weight	119 kg (262 lbs)
Engine Type	4-stroke, single cylinder, DOHC
Ignition	CDI
Front Brakes	Disc
Rear Brakes	Disc
Rear Tire	120/90-18
Fuel Capacity	10.0 L (2.6 US gal)