Suzuki drz 400 2002 Service Manual

6-54 CHASSIS
BRAKE CALIPER INSPECTION
BRAKE CALIPER ................. .... ........... .. .................... c:? 6-44
BRAKE CALIPER PISTON ........................................ c:? 6-44
RUBBER PARTS ........................................................ c:? 6-45
BRAKE CALIPER REASSEMBLY AND
REMOUNTING
Reassemble and remount the brake caliper in the reverse order
of removal and disassembly. Pay special attention to the follow-
Ing pOintS:
• Wash the caliper bores and pistons with the specified brake
fluid. Thoroughly wash the dust seal grooves and piston seal
grooves.
~ Specification and classification: DOT 4
LA CAUTiO i\/]
* Wash the brake caliper components with new brake
fluid before reassembly.
* Do not wipe the brake fluid off after washing the com-
ponents.
* When washing the components , use the specified
brake fluid. Never use different types of fluid or clean-
ing solvents such as gasoline , kerosine , etc.
* Replace the removed piston seals and dust seals
with new ones.
* Apply brake fluid to all of the seals , brake caliper
bores and pistons before reassembly .
PISTON SEAL
• Install the piston seal CD and dust seal ® as shown.
BRAKE CALIPER HOLDER
• Apply SUZUKI SILICON GREASE to the brake caliper holder.
,,@ 99000-25100: SUZUKI SILICONE GREASE
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Suzuki drz 400 2002 Specifications

General

Displacement	398 cc
Bore x Stroke	90.0 mm x 62.6 mm
Compression Ratio	11.3:1
Cooling System	Liquid-cooled
Fuel System	Mikuni BSR36 carburetor
Starter	Electric
Transmission	5-speed constant mesh
Final Drive	Chain
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Front Tire	80/100-21
Seat Height	935 mm (36.8 in)
Ground Clearance	300 mm (11.8 in)
Wheelbase	1, 485 mm (58.5 in)
Dry Weight	119 kg (262 lbs)
Engine Type	4-stroke, single cylinder, DOHC
Ignition	CDI
Front Brakes	Disc
Rear Brakes	Disc
Rear Tire	120/90-18
Fuel Capacity	10.0 L (2.6 US gal)