Suzuki drz 400 2002 Service Manual

FRONT BRAKE
CONSTRUCTION
CD Cap
® Diaphragm
0) Masler cylinder
@
Pi ston sel
® Brake ho se
(§) caliper holder
CD Caliper
tID Pad se t
® Piston
@) Piston and dust seal
® Master cylinder mounting bolt
@ Brake hose union bolt
© Air bleeder valve
@ Brake caliper mounting bolt
® Brake pad mounting pin
® Plug
@ Caliper axle
® Caliper axle
C!J
ITEM
@
®
©
@
®
®
®
®
N·m
10
23
7.5
26
18
2.5
23
13
A WARNING
kgf-m
1.0
2.3
0.75
2.6
1.8
0.25
2.3
1.3
Ib-ft
7.0
16 .5
5.5
1 9. 0
13.0
1.8
16.5
9.5
CHASSIS 6-41
, ,
"
* The brake system is filled with an glycol-based brake fluid , which is classified DOT 4. Do not
use or mix other types of brake fluid , such as silicone-based and petroleum - based brake
fluids when refilling the brake system , otherwise serious damage to the brake system will
result .
* Do not use any brake fluid taken from old , used, or unsealed containers.
* Do not reuse brake fluid left over from the last servicing or which has been stored for a long
period of time.
* When storing brake fluid , be sure to seal the container completely and keep it out of the
reach
of children.
* When replenishing brake fluid , be sure not to get any dust or other foreign materials in the
fluid .
* When washing brake components , always use new brake fluid . Do not use cleaning solvent.
* A contaminated brake disc or brake pad reduces braking performance . Discard contami -
nated pads
and clean the brake disc with high-quality brake cleaner or a neutral detergent.
[A CAUTION ]
Handle brake fluid with care: the fluid reacts chemically with paint , plastics , rubber
material, etc .
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Suzuki drz 400 2002 Specifications

General

Displacement	398 cc
Bore x Stroke	90.0 mm x 62.6 mm
Compression Ratio	11.3:1
Cooling System	Liquid-cooled
Fuel System	Mikuni BSR36 carburetor
Starter	Electric
Transmission	5-speed constant mesh
Final Drive	Chain
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Front Tire	80/100-21
Seat Height	935 mm (36.8 in)
Ground Clearance	300 mm (11.8 in)
Wheelbase	1, 485 mm (58.5 in)
Dry Weight	119 kg (262 lbs)
Engine Type	4-stroke, single cylinder, DOHC
Ignition	CDI
Front Brakes	Disc
Rear Brakes	Disc
Rear Tire	120/90-18
Fuel Capacity	10.0 L (2.6 US gal)