Suzuki drz 400 2002 Service Manual

RUBBER PARTS
Replace the removed rubber parts with new ones.
BRAKE CALIPER REASSEMBLY AND
REMOUNTING
Reassemble and remount the brake caliper in the reverse order
01 removal and disassembly. Pay special attention to the follow-
ing points:
• Wash the caliper bores and pistons with the specified brake
fluid. Thoroughly wash the dust seal grooves and piston seal
grooves.
III Specification and classification : DOT 4
r A CAUTION I
* Wash the brake caliper components with new brake
fluid before reassembly.
* Do not wipe the brake fluid off after washing the com-
ponents.
* When washing the components , use the specified
brake fluid . Never use different types of fluid or clean-
ing solvents such as gasoline , kerosine, etc.
* Replace the removed piston seals and dust seals
with new ones .
* Apply brake fluid to all of the seals, brake caliper
bores and pistons before reassembly.
PISTON SEALS
• Install
the piston seals G) and dust seals CD as shown.
BRAKE CALIPER
HOLDER
• Arrly SU7UKI SILICON GREASE to the brake caliper holder.
,@ 99000-25100: SUZUKI SILICONE GREASE
CHASSIS 6-45
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Suzuki drz 400 2002 Specifications

General

Displacement	398 cc
Bore x Stroke	90.0 mm x 62.6 mm
Compression Ratio	11.3:1
Cooling System	Liquid-cooled
Fuel System	Mikuni BSR36 carburetor
Starter	Electric
Transmission	5-speed constant mesh
Final Drive	Chain
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Front Tire	80/100-21
Seat Height	935 mm (36.8 in)
Ground Clearance	300 mm (11.8 in)
Wheelbase	1, 485 mm (58.5 in)
Dry Weight	119 kg (262 lbs)
Engine Type	4-stroke, single cylinder, DOHC
Ignition	CDI
Front Brakes	Disc
Rear Brakes	Disc
Rear Tire	120/90-18
Fuel Capacity	10.0 L (2.6 US gal)