Suzuki drz 400 2002 Service Manual

PRIMARY DRIVE GEAR
• In sta ll th e key CD and primary dr ive gear (g).
• Hold th e generator rotor using the 26 mm offset wrench, and
men llghlen me p ri mary drive gear nU llO me specified lo rqu e.
~ Primary drive gear nut : 110 N·m (11.0 kgf-m, 79.5 Ib-ft)
GEARSHIFT CAM DRIVEN GEAR
• T ig ht en t he gearshift cam driven gear bolt to thc specified
torq ue.
~ Gearshift cam driven gear bolt:
24 N·m (2 .4 kgf-m, 17.5 Ib-ft)
•
In sta ll each pawl lifter into the oearshift cam driven oear. The
large shoulder ® must face to the outside.
• Ap ply a small quantity of THREAD LOCK "1342" or THREAD
LOCK SUP ER "1322" to th e pawl lifter sc rews, and then t igh t en
th em securel y.
For USA
= 99000-32050: THREAD LOCK "1342"
For the other countries
= 99000-32110: THREAD LOCK SUPER "1322"
ENGINE
3- 53
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Suzuki drz 400 2002 Specifications

General

Displacement	398 cc
Bore x Stroke	90.0 mm x 62.6 mm
Compression Ratio	11.3:1
Cooling System	Liquid-cooled
Fuel System	Mikuni BSR36 carburetor
Starter	Electric
Transmission	5-speed constant mesh
Final Drive	Chain
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Front Tire	80/100-21
Seat Height	935 mm (36.8 in)
Ground Clearance	300 mm (11.8 in)
Wheelbase	1, 485 mm (58.5 in)
Dry Weight	119 kg (262 lbs)
Engine Type	4-stroke, single cylinder, DOHC
Ignition	CDI
Front Brakes	Disc
Rear Brakes	Disc
Rear Tire	120/90-18
Fuel Capacity	10.0 L (2.6 US gal)