Suzuki drz 400 2002 Service Manual

OIL SEAL
Check the seal lip for damage or leakage. If any damages are
found. replace the housing end (inside) of the starter motor with
a new one.
STARTER MOTOR REASSEMBLY AND
REMOUNTING
Reassemble and remount the starter motor in the rever se order
of removal and disassembly. Pay special attention to the follow-
ing points:
I ACAUTION l
Replace the removed a - rings with new ones to pre-
vent oil leak a ge a nd m oi~ture.
• Apply SUZUKI SUPER GREASE "A" to the lip of the oil seal.
For USA
~ 99000-25030: SUZUKI SUPER GREASE "A"
For the other countries
~ 99000-25010: SUZUKI SUPER GREASE " A"
• Arrly ~ ~m~11 'l"~ntity nf ~1171 IK I MOl Y PA ~ TF tn thl'> ~rm,,
ture shaft.
~ 99000-25140: SUZUKI MOLY PASTE
• Align
the match mar ks on the starter motor case with the mat ch
mark on the housing end.
• Apply a small quantity of THREAD LOCK "1342" to the starter
motor housing
bolts.
~ 99000-32050: THREAD LOCK "1342"
• Apply SUZUKI
SUPER GREASE "A" to the a-ring .
For
USA
~ 99000-25030: SUZUKI SUPER GREASE " A"
For the other countries
~ 99000-25010: SUZUKI SUPER GREASE "A"
ELECTRICAL SYSTEM 7- 15
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Suzuki drz 400 2002 Specifications

General

Displacement	398 cc
Bore x Stroke	90.0 mm x 62.6 mm
Compression Ratio	11.3:1
Cooling System	Liquid-cooled
Fuel System	Mikuni BSR36 carburetor
Starter	Electric
Transmission	5-speed constant mesh
Final Drive	Chain
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Front Tire	80/100-21
Seat Height	935 mm (36.8 in)
Ground Clearance	300 mm (11.8 in)
Wheelbase	1, 485 mm (58.5 in)
Dry Weight	119 kg (262 lbs)
Engine Type	4-stroke, single cylinder, DOHC
Ignition	CDI
Front Brakes	Disc
Rear Brakes	Disc
Rear Tire	120/90-18
Fuel Capacity	10.0 L (2.6 US gal)