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6-64 CHASSIS

• Tighten each bolt to the specified torque.

! Front brake caliper housing bolt 1:

21 N

m (2.1 kgf

m, 15.1 lb-ft)

Front brake caliper mounting bolt 2:

25 N

m (2.5 kgf

m, 18.1 lb-ft)

Front brake hose union bolt 3:

23 N

m (2.3 kgf

m, 16.5 lb-ft)

NOTE:

Before remounting the caliper, push the piston all the way into the

caliper.

Bleed air from the system after reassembling the caliper.

(



 2-22)

BRAKE DISC INSPECTION

Visually check the brake disc for damage or cracks.

Measure the thickness with a micrometer.

Replace the disc if the thickness is less than the service limit or if

damage is found.



 Front disc thickness: Service Limit: 4.5 mm (0.18 in)

[[

[ 09900-20205: Micrometer (0–25 mm)

• Remove the brake calipers. ( 6-62)

Measure the runout with a dial gauge.

Replace the disc if the runout exceeds the service limit.



 Front disc runout: Service Limit: 0.30 mm (0.012 in)

[[

[ 09900-20606: Dial gauge (1/100 mm)

09900-20701: Magnetic stand

* Brake disc removal ( 6-11)

* Brake disc installation ( 6-14)

Suzuki GSX-R750K2 2002 User Manual

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