2-28 PERIODIC MAINTENANCE
CHASSIS BOLTS AND NUTS
Tighten initially at 1 000 km (600 miles, 1 month) and every 6 000 km (4 000 miles, 6 months)
thereafter.
Check that all chassis bolts and nuts are tightened to their specified torque. The locations of the following
nuts and bolts on the motorcycle.:2-29
Item N
.
m kgf
.
m Ib-ft
1 Steering stem head nut 90 9.0 65.0
2 Steering stem lock nut 80 8.0 58.0
3 Front fork upper clamp bolt 23 2.3 16.5
4 Front fork lower clamp bolt 23 2.3 16.5
5 Front fork cap bolt 35 3.5 25.5
6 Front axle 100 10.0 72.5
7 Front axle pinch bolt 23 2.3 16.5
8 Handlebar set bolt 10 1.0 7.0
9 Handlebar clamp bolt 23 2.3 16.5
0 Front brake master cylinder mounting bolt 10 1.0 7.0
A Front brake caliper mounting bolt 25 2.5 18.1
B Front brake caliper housing bolt 21 2.2 15.2
C Brake hose union bolt (Front & Rear) 23 2.3 16.5
D Caliper air bleeder valve (Front & Rear) 8 0.8 6.0
E Brake disc bolt (Front) 23 2.3 16.5
F Brake disc bolt (Rear) 35 3.5 25.5
G Rear brake caliper mounting bolt 25 2.5 18.1
H Rear brake caliper housing bolt 30 3.0 21.5
I Rear brake master cylinder mounting bolt 10 1.0 7.0
J Rear brake master cylinder rod lock nut 18 1.8 13.0
K Front footrest bracket mounting bolt 23 2.3 16.5
L Swingarm pivot nut 100 10.0 72.5
M Swingarm pivot lock nut 90 9.0 65.0
N Torque link bolt and nut (Front) 28 2.8 20.0
O Torque link bolt and nut (Rear) 34 3.4 24.6
P Rear suspension height adjuster nut 115 11.5 83.2
Q Rear shock absorber mounting bolt/nut
50 5.0 36.0
(Upper & Lower)
R Rear cushion lever/rod mounting nut 78 7.8 56.5
S Rear axle nut For E-03, 28, 33 110 11.0 79.6
For the others 120 12.0 86.8
T Rear sprocket nut 60 6.0 43.5
U Steering damper bolt/nut 23 2.3 16.5
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