5B-3 Manual Transmission:
Transmission Removal and Installation (LT-
F400/F)
B827H15206002
Removal
1) Remove the engine assembly from the frame. Refer
to “Engine Assembly Removal in Section 1D
(Page 1D-6)”.
2) Remove the engine top side. Refer to “Engine Top
Side Disassembly in Section 1D (Page 1D-10)”.
3) Separate the crankcases. Refer to “Engine Bottom
Side Disassembly in Section 1D (Page 1D-34)”.
4) Remove the reverse idle gear assembly (1).
5) Remove the transmission reverse gearshift cam (2),
gearshift cam (3) and gearshift forks.
6) Remove the driveshaft assembly (4) and
countershaft assembly (5).
Installation
Install the transmission related parts in the reverse order
of removal. Pay attention to the following points:
• Install the gearshift forks (1), (2), (3) and (4) as shown
in the figure.
NOTE
• Each fork has own embossed letters.
• Face the letters upward (to the right side).
1
I827H1520001-01
2
3
I827H1520002-01
4
5
I827H1520003-02
1. 38F6-A (For reverse gear)
2. 19B-1U (For 1st driven/3rd driven gear)
3. 19B-2 (For 2nd driven gear)
4. 19B-30 (For High/Low gear)
1
2
3
I827H1520004-01
4
I827H1520005-01
1
3
4
2
“C”
“D”
“A”
“B”
I827H1140268-01
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