Engine Mechanical: 1D-24
• Tighten all engine mounting bolts and nuts to the
specified torque, as shown in the following illustration.
• After remounting the engine, route the wiring harness
properly. Refer to “Wiring Harness Routing Diagram in
Section 9A (Page 9A-7)”.
• Connect the clutch cable. Refer to “Clutch Cable
Removal and Installation in Section 5C (Page 5C-2)”.
• Install the left footrest and tighten the mounting bolts
to the specified torque.
Tightening torque
Front footrest bracket bolt (c): 85 N·m (8.5 kgf-m,
61.5 lb-ft)
• Install the gearshift link arm to the gearshift shaft in
the correct position. Refer to “Gearshift Lever Height
Inspection and Adjustment in Section 5B (Page 5B-
14)”.
Gearshift lever height “a”
Standard: 115 – 125 mm (4.5 – 4.9 in)
• Install the regulator/rectifier (1).
NOTE
When installing the frame lower cover
bracket (2), bring the “UP” mark “A” upward.
• Install the right footrest and rear brake master cylinder
assembly. Refer to “Rear Brake Master Cylinder
Removal and Installation in Section 4A (Page 4A-14)”.
• Connect the water hoses. Refer to “Water Hose
Routing Diagram in Section 1F (Page 1F-3)”.
• Install the throttle body. Refer to “Throttle Body
Removal and Installation (Page 1D-10)”.
• Install the exhaust pipes and mufflers. Refer to
“Exhaust Pipe / Muffler Removal and Installation in
Section 1K (Page 1K-9)”.
2
“b”
3
(b)
(b)
LH
RH
“a”
LH
RH
1 “a”
(b)
I822H1140398-02
1. Engine mounting bolt (Front) “a”: 215 mm (8.5 in)
2. Engine mounting bolt (Rear lower) “b”: 195 mm (7.7 in)
3. Engine mounting bolt (Rear upper) : 55 N⋅m (5.5 kgf-m, 40.0 lb-ft)
(c)
“a”
I822H1140399-02
“A”
1
2
I822H1140400-02
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